• Title/Summary/Keyword: 고압 분사노즐

Search Result 54, Processing Time 0.026 seconds

Nozzle and Gas Jet Flow in Laser Cutting (레이저 절단에서의 노즐 및 가스제트의 영향)

  • 방세윤;한유희
    • Journal of Welding and Joining
    • /
    • v.12 no.2
    • /
    • pp.1-10
    • /
    • 1994
  • 노즐에서 분사되는 제트의 거동에 대해 전반적으로 고찰해보고, 실제 후판의 레이저 절단성 실험 을 통해 노즐의 영향 및 혼합가스의 절단면 질 향상효과 등을 살펴보았다. 간략히 요약하면 다음 과 같다. 아음속제트는 노즐압력을 증가함에 따라 절단압력도 증가하지만 노즐과 재료사이의 거 리를 가능한 작게 유지하여야 하는 제약이 있다. 따라서 사용중에 손상이 가기 쉽다. 이를 해결하 고자 초음속제트의 사용이 연구되고 있지만 shock의 형성으로 인해 노즐압과 절단압은 매우 비선 형적인 관계를 갖는다. 따라서 (i)고압에서도 MSD가 형성되지 않고 주기적인 압력 재상승이 나 타나도록 하거나, (ii)Laval노즐을 이용해 shock구조가 형성되지 않고 큰 절단거리를 얻도록 하는 방법이 제시되고 있다. 초음속노즐의 후판 절단 적용 가능성을 분석해 본 결과 유동 박리 현상으 로 인해 후판보다는 박판의 향상을 위해서는 적절한 조성의 혼합가스를 사용하는 것이 아주 효과 적이었으며, 보조 가수 제트를 채용해 slag제거를 효율적으로 수행 할 수 있음을 확인하였다.

  • PDF

Structural Analysis of High Pressure Injection Nozzle (고압 분사노즐의 구조해석)

  • 원종진;이종선;윤희중;김형철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.10a
    • /
    • pp.69-74
    • /
    • 2002
  • This study is object to structural analysis of high pressure injection nozzle. The finite element model was developed to compute the stress, strain for high pressure injection nozzle. For structural analysis using result from FEM code. This structural analysis results, many variables such as internal pressure, boundary condition, constraint condition and load condition are considered.

  • PDF

Characteristics for Sludge Removal Nozzle in Steam Generator (증기 발생기 슬러지 제거용 노즐 특성 연구)

  • Lee Sam-Goo
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.8 no.3
    • /
    • pp.37-43
    • /
    • 2004
  • Water-jet trajectory visualization and velocity deficits from a high pressurized steam-generator nozzles were experimentally observed. In order to find an optimal nozzle configuration. several parameters affecting plugging and erosion onto the steam generator tube were quantitatively analyzed. For the experiments, a high-pressurized pump (pressure in use: 200 kg/$\textrm{cm}^2$, 15 HP, 11 kW, output flow Q : 301/min) was utilized. Visualization, velocity distribution, and spray growth rate with different nozzle configurations have been mainly focused using a 2-D PDPA system. The results indicated that trajectories along the centerline regardless of their configurations has its potential core region. However, the phenomena from the peripheral part need to be meticulously considered. Accordingly, it is evident that quantitative velocity deficits at the outer region are outstanding due to the aerodynamical drag and entrainment.

A Study on the Effectiveness of the Mortar Jet Method in Increasing the Strength of the Soft Ground (시멘트 몰탈형 고압분사공법(MJM)에 의한 연약지반 보강효과에 관한 연구)

  • Chun, Byung-Sik;Baek, Ki-Hyun;Jooi, Tae-Seong;Do, Jong-Nam
    • Journal of the Korean GEO-environmental Society
    • /
    • v.6 no.4
    • /
    • pp.59-64
    • /
    • 2005
  • Although high pressure discharge method is widely used for improving soft ground, it has various problems including lack of strength increase and the possibility of water pollution and soil contamination. MJM(Morta Jet Method) uses sand in addition to cement as the injection material. MJM uses triple rods with a built-in nozzle that allows easier discharge of the slime, resulting in higher replacement area ratio and more uniform formation of pillar hydrates, and thus results in significant increase in strength. MJM is expected to perform especially well as piles in marine clays. This study investigates the field applicability of the MJM through extensive laboratory and field tests.

  • PDF

이류체 노즐을 이용한 FPD 세정시스템 및 공정개발에 대한 연구

  • Kim, Min-Su;Kim, Hyeok-Min;Gang, Bong-Gyun;Lee, Seung-Ho;Jo, Byeong-Jun;Jeong, Ji-Hyeon;Park, Jin-Gu
    • Proceedings of the Materials Research Society of Korea Conference
    • /
    • 2010.05a
    • /
    • pp.58.2-58.2
    • /
    • 2010
  • FPD (Flat Panel Display) 제조 공정에서 사용되는 패턴은 수 ${\mu}m$ 수준까지 감소하였으며, FPD의 크기는 급격하게 대형화 되여 현재 8세대(2200mm*2500mm)에 이르고 있다. 이에 따라, $1\;{\mu}m$ 이상의 크기를 갖는 오염입자에 의한 수율 저하를 극복하기 위한 세정효율의 향상 및 다량의 초순수 사용에 따른 폐수 발생으로 인한 환경오염, 또한 장비의 크기에 따른 공간 효용성 감소와 이에 따른 공정 비용의 증가 등의 어려움에 직면하고 있다. 따라서, 현장에서는 고효율, 저비용의 세정 공정 기술 개발에 대한 연구가 활발히 진행되고 있다. 이러한 문제점들을 해결 하고자 이류체 노즐 세정 장치와, 화학액 린스를 위한 초순수 Spray, 건조 공정에 해당하는 Air-knife, Halogen lamp로 구성된 소형화 된 고속 FPD(Flat Panel Display) 세정기에 대한 연구를 진행 하였다. 이류체 노즐은 초순수와 $N_2$ 가스를 내부에서 혼합하여 액적(Droplet)을 형성하여 고압으로 분사시키는 장치로서 화학액을 사용하지 않고 물리적인 방법으로 오염입자를 제거한다. Spray는 유기 오염입자 제거를 위한 오존수의 린스 공정을 위해 설치 하였다. 세정 후 표면에 남아있는 기판의 액막(water film)은 고압의 가스를 분사하는 Air-knife를 통해 제거하였으며, 고속 공정시 발생할 수 있는 Air-knife에서 제거하지 못한 잔류 액막을 Halogen lamp를 사용하여 효과적으로 제거함으로써, 물반점(water mark) 없는 건조 공정을 얻을 수 있었다. 실험에는 미세 입자의 정량적인 측정을 위하여 유리 기판 대신에 6인치 실리콘 웨이퍼(P-type (100))를 사용하였으며, > $\;1{\mu}m$ 실리카 입자를 스핀방식을 사용하여 정량적으로 균일하게 오염하였으며, 오염물의 개수 및 분포는 파티클 스캐너 (Surfscan 6200, KLA-Tancor, USA)를 사용하여 분포 및 개수를 정량적으로 측정 하였다. 이류체 노즐은 $N_2$ 가스의 압력과 초순수의 압력을 변화시켜 측정하여, 각각 0.20 MPa, 0.01 MPa에서 최적의 세정 결과를 얻을 수 있었으며, 건조 효율은 Air-Knife의 입사 각도와 건조면 간격, 할로겐 램프의 온도를 조절 하여 최적의 조건을 얻을 수 있었다.

  • PDF

Pan-shaped Spray Characteristics of GDI High Pressure Slit Nozzle Injector (가솔린 직접분사식 고압 슬릿 노즐 분사기의 팬형 분무 특성 고찰)

  • Song, Bhum-Keun;Kim, Won-Tae;Kang, Shin-Jae
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.13 no.6
    • /
    • pp.70-76
    • /
    • 2005
  • A new stratified charge combustion system has been introduced and developed for GDI engines. Before this new GDI system, the stratified mixture was formed by a high pressure swirl injector. But, the special feature of new system is employed of a thin fan-shaped fuel spray formed by a slit type nozzle. Also, this system has been adopted a shell-shaped piston cavity. We made high pressure gasoline injection system and investigated the fan-shaped spray characteristics such as spray tip penetration, spray angle, SMD and velocities of droplets using PDPA(Phase Doppler Particle Analyzer) system and spray visualization system to obtain the concept of the new design and the fundamental data for the next generation GDI system. The experiment was performed at the injection pressures of 5 and 9MPa under the atmospheric condition.

Fan-shaped Spray Characteristics of High Pressure Slit Nozzle in a Gasoline Direct Injection Engine (가솔린 직접분사식 고압 슬릿 노즐의 팬형 분무 특성 고찰)

  • Song, Bhum-Keun;Kim, Chong-Min;Kang, Shin-Jae
    • Proceedings of the KSME Conference
    • /
    • 2003.04a
    • /
    • pp.2239-2244
    • /
    • 2003
  • A new stratified charge combustion system has been introduced and developed for GDI engines. Before this new GDI system, the stratified mixture was formed by a high pressure swirl injector. But, the special feature of new system is employed of a thin fan-shaped fuel spray formed by a slit type nozzle. Also, this system has been adopted a shell-shaped piston cavity. We made high pressure gasoline injection system and investigated the fan-shaped spray characteristics such as spray tip penetration, spray angle, SMD and velocities of droplets using PDPA(Phase Doppler Particle Analyzer) system and spray visualization system to obtain the concept of the new design and the fundamental data for the next generation GDI system. The experiment was performed at the injection pressures of 5 and 9MPa under the atmospheric condition.

  • PDF

Experimental Study on the Spray Characteristics for Sludge Removal Nozzle with High Pressure (슬러지 제거용 고압분사 노즐특성에 관한 실험적 연구)

  • Lee, Sam-Goo
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.40 no.2
    • /
    • pp.155-160
    • /
    • 2004
  • Water jet trajectories and velocity deficits from a high pressurize nozzles were experimentally observed. In this article, several parameters affecting plugging and erosion onto the steam generator tube were quantitatively analyzed. Visualization, velocity distribution, and spray growth rate with different nozzle configurations have been mainly focused using a 2-D PDPA (Phase Doppler Particle Analyzer) system. The results indicated that trajectories along the centerline regardless of their momentum has its potential core region. However, the phenomena from the peripheral part need to be meticulosly considered. Accordingly, it is evident that quantitative velocity deficits at the outer region are outstanding due to the aerodynamical drag and entrainment.

Experimental Study on the Flow Characteristics of High Pressurized Jets Depending upon Aspect Ratio (노즐 형상비에 따른 고압 분사류의 유동특성에 관한 실험적 연구)

  • Namkung J.H.;Lee S.J.;Kim K.C.;Lee S.G.;Rho B.J.
    • Proceedings of the KSME Conference
    • /
    • 2002.08a
    • /
    • pp.233-236
    • /
    • 2002
  • The high-pressurized spray nozzle is used f3r special washing and cutting with strong impact force. The performance of this nozzle, which focused on spray penetration and radial dispersion, was mainly investigated to maximize the momentum and minimize the flow loss. Hence, our experimental research was conducted by changing the aspect ratio ranging from 0 to 3 with nozzle outlet of 1.1. The spray trajectory far high-pressurized water was experimentally investigated using PDPA diagnostics, which was available at spray downstream region. As the spray at upstream near the nozzle exit did not show the improved disintegration. The results showed empirical correlation with regard to non-dimensional axial velocity distribution, spray penetration, and radial spreading rate with photographic visualization.

  • PDF

A Study on the Development of High Pressure Holder for Machining (절삭가공용 고압분사 홀더 개발에 관한 연구)

  • Yi, Chung-Seob;Jeong, In-Guk;Suh, Jeong-Se;Chung, Sang-Wan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.6
    • /
    • pp.55-61
    • /
    • 2012
  • In this study, it was grasped to the flow characteristics of injection nozzle installed in high pressure holder for improving productivity. Chip curling occurred during cutting process for difficult-to-cut material detracts product qualities and productivity. Among of method preventing the phenomenon, high pressure injecting cutting oil is an alterative. In this study, the optimal nozzle was designed by CFD method and it was conducted to analyse on the effect of high pressure injection on chip shape generated during cutting process and wear of insert by experimental method. As the result, it could be confirmed that high pressure injection is favorable for preventing chip curling and insert from wearing.