• Title/Summary/Keyword: 고분자 수지 복합재료

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Improvement the Flame Retardancy of Epoxy Resin by the Addition of Montmorillonite (Montmorillonite 첨가에 의한 Epoxy Resin의 난연성 개선)

  • Song, Young-Ho;Chung, Kook-Sam
    • Fire Science and Engineering
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    • v.22 no.3
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    • pp.300-304
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    • 2008
  • The flame retardancy was evaluated to present as the fundamental data to decrease the fire hazard of polymers and life losses according to the addition of clay. The combustion characteristics were examined to increase flame retardancy and to decrease smoke yield of epoxy by the addition of clay such as montmorillonite in this study. For this study, the experiments of flame retardancy were conducted the measurement of the limiting oxygen index (LOI), char yield, and smoke density. As MMT concentration increased, LOI and char yield increased. This result showed that the flame retardancy of epoxy/MMT composite was improved. On the contrary, smoke density increased.

Effect of Surface-Modified Carbon Fiber on the Mechanical Properties of Carbon/Epoxy Composite for Bipolar Plate of PEMFC (표면처리 탄소섬유가 PEMFC용 탄소/에폭시 복합재료 분리판의 기계적 강도에 미치는 영향)

  • LEE, HONGKI;HAN, KYEONGSIK
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.1
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    • pp.49-56
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    • 2020
  • Epoxy/carbon composite was used to prepare a bipolar plate for polymer electrolyte membrane fuel cell (PEMFC). Phenol novolac-type epoxy and diglycidyl ether of bisphenol A (DGEBA)-type epoxy mixture was used as a matrix and graphite powder, carbon fiber (CF) and graphite fiber (GF) were used as carbon materials. In order to improve the mechanical properties of the bipolar plate, surface-modified CF was incorporated into the epoxy/carbon composite. To determine the cure temperature of the epoxy mixture, differential scanning calorimetry (DSC) analysis was performed and the data were introduced to Kissinger equation in order to get reaction activation energy and pre-exponential factor. Tensile and flexural strength was obtained by using universal testing machine (UTM). The surface morphology of the fractured specimen and the interfacial morphology between epoxy matrix and CF or GF were observed by a scanning electron microscopy (SEM).

Nanoparticle Size Effect on Mechanical Properties of Carbon Fiber-reinforced Polymer Composites (탄소섬유강화 에폭시수지의 기계적 성질에 미치는 나노입자크기의 영향)

  • Moon, Chang-Kwon;Kim, Bu-Ahn
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.186-190
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    • 2015
  • $TiO_2$ nanoparticles can be used to improve the performance of carbon fiber-reinforced epoxy resin composites. In this study, the effect of the size of $TiO_2$ nanoparticles on the mechanical properties of carbon fiber-reinforced epoxy resin composites was investigated. The size of the $TiO_2$ nanoparticles was easily controlled using heat treatment. The size of the $TiO_2$ nanoparticles for this study were20nm, 100nm, and 200nm. Three types of carbon fibers with different diameters were also used in this study. The carbon fiber-reinforced epoxy resin composites with 20-nm $TiO_2$ powder showed the highest tensile strength compared to the other types of CFRP, regardless of the fiber maker or fiber diameter. The size of the $TiO_2$ powder and the diameter of the carbon fiber strongly affected the interfacial properties of all kinds of CFRP in this study.

Effects of Wave Attenuation on the Acoustic Emission Amplitude Distribution of Injection-Molded Fiber/Plastic Composites (섬유/플라스틱 사출성형 복합재료의 음향방출 진폭분포에 대한 감쇠효과)

  • Choi, N.S.;Takahashi, Kiyoshi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.1
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    • pp.1-9
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    • 1998
  • The attenuation of acoustic emission (AE) waves was evaluated for injection-molded short-fiber-reinforced thermoplastic composites employing simulated AE waves. Values of attenuation coefficient (${\alpha}$) decreased more with increasing fiber volume fraction ($V_f$) than that expected from a simple linear relation between ${\alpha}$ and $V_f$. The effect of wave attenuation was taken into account in a quantitative analysis of the AE peak amplitude distribution which was obtained from each zone partitioned in a specimen gage portion. The amplitude distribution compensated for the measured attenuation loss was exhibited almost similar in every zone of the specimen. Consequently, it was, shown that the AE amplitudes obtained from fiber/plastic composites were considerably affected by the attenuation.

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Characterization of FeCo Magnetic Metal Hollow Fiber/EPDM Composites for Electromagnetic Interference Shielding (FeCo 자성 금속 중공형 섬유 고분자 복합재의 전자파 차폐 특성 연구)

  • Choi, Jae Ryung;Jung, Byung Mun;Choi, U Hyeok;Cho, Seung Chan;Park, Ka Hyun;Kim, Won-jung;Lee, Sang-Kwan;Lee, Sang Bok
    • Composites Research
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    • v.28 no.6
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    • pp.333-339
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    • 2015
  • Electromagnetic interference shielding composite with low density ($1.18g/cm^3$) was fabricated using electroless plated FeCo magnetic metal hollow fibers and ethylene propylene diene monomer (EPDM) polymer. Aspect ratio of the fibers were controlled and their hollow structure was obtained by heat treatment process. The FeCo hollow fibers were then mixed with EPDM to manufacture the composite. The higher aspect ratio of the magnetic metal hollow fibers resulted in high electromagnetic interference shielding effectiveness (30 dB) of the composite due to its low sheet resistance (30 ohm/sq). The enhanced electromagnetic interference shielding effectiveness was mainly attributed to the formation of conducting network over the percolation threshold by high aspect ratio of fibers as well as an increase of the reflection loss by impedance mismatch owing to low sheet resistance, absorption loss, and multiple internal reflections loss.

A Conductive-grid based EMI Shielding Composite Film with a High Heat Dissipation Characteristic (전도성 그리드를 활용한 전자파 흡수차폐/방열 복합소재 필름)

  • Park, Byeongjin;Ryu, Seung Han;Kwon, Suk Jin;Kim, Suryeon;Lee, Sang Bok
    • Composites Research
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    • v.35 no.3
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    • pp.175-181
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    • 2022
  • Due to the increasing number of wireless communication devices in mmWave frequency bands, there is a high demand for electromagnetic interference (EMI) shielding and heat dissipating materials to avoid device malfunctions. This paper proposes an EMI shielding composite film with a high heat dissipation characteristic. To achieve this, a conductive grid is integrated with a polymer-based composite layer including magnetic and heat dissipating filler materials. A high shielding effectiveness (>40 dB), low reflection shielding effectiveness (<3 dB), high thermal conductivity (>10 W/m·K), thin thickness (<500 ㎛) are simultaneously achieved with a tailored design of composite layer compositions and grid geometries in 5G communication band of 26.5 GHz.

Reinforcement, Thermal and Fire Retardant Improvement of Phenolic Composites by Surface Treatment of CFRP Chip (CFRP Chip 표면처리에 따른 페놀복합재료의 강화, 내열성 및 난연성 향상)

  • Kwon, Dong-Jun;Wang, Zuo-Jia;Gu, Ga-Young;Park, Joung-Man
    • Journal of Adhesion and Interface
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    • v.13 no.2
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    • pp.58-63
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    • 2012
  • CFRP chip is the byproduct from carbon fiber reinforced plastic (CFRP) processing. CFRP chip is not simply a waste mainly composed of fine carbon fiber and epoxy resin. CFRP chip keeps matrix to maximize their reinforcing effect. To obtain a uniform length of carbon fiber in CFRP chip, chip was chopped ina mortar. CFRP chip should be purified to get better interface adhesion. Epoxy resin on the carbon fiber was removed by $H_2O_2$ surface etching treatment. Optimal dispersion and fabrication conditions of CFRP chip embedded in phenolic resin were determined by thermal stability for fire retardant applications. CFRP chip-phenolic composite exhibits better mechanical and thermal properties than neat phenolic resin. Surface condition of CFRP chip-phenolic composite was evaluated by static contact angle measurement. Contact angle of CFRP chip-phenolic composite was greater than neat phenolic due to heterogeneous condition of fine carbon fibers. From the evaluation for fire retardant (ASTM D635-06) test, thermal stability of CFRP chip-phenolic composite was found to be improved with higher concentration of CFRP chip.

Study of Non Pressure and Pressure Foam of Bio-based Polymer Containing Blend (바이오 기반 폴리머가 포함된 블렌드의 상압 및 가압 발포 연구)

  • Dong-Hun Han;Young-Min Kim;Danbi Lee;Seongho Son;Geon-hee Seo;Hanseong Kim
    • Composites Research
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    • v.36 no.5
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    • pp.297-302
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    • 2023
  • There are several methods for shaping foams, but the most commonly used methods involve the use of resin mixed with a foaming agent, which is then foamed under high temperature and pressure in the case of compression foaming, or foamed under high temperature without applying pressure in the case of atmospheric foaming. The polymers used for foaming require design and analysis of optimal foaming conditions in order to achieve foaming under ambient pressure. Environmentally friendly bio-based polymers face challenges when it comes to foaming on their own, which has led to ongoing research in blending them with resins capable of traditional foam production. This study investigates changes in the characteristics of bio-based polymer-EVA blend foams based on variations in the content of bio-based polymers and explores the optimal foaming conditions according to crosslinking. The correlation between foaming characteristics and mechanical properties of the foams was examined. Through this research, we gained insights into how the content of bio-based polymers affects the properties of foams containing bio-based polymers and identified differences between ambient pressure and high-pressure foaming processes. Additionally, the feasibility of commercializing bio-based polymer-EVA composite foams was confirmed.

Fabrication and Mechanical Properties of the Hybrid Composites Filled with Waste Stone and Tire Powders (폐석분-폐타이어 분말 충전 혼성복합재료의 제조 및 기계적 특성)

  • 황택성;이승구;차기식
    • Polymer(Korea)
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    • v.25 no.6
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    • pp.774-781
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    • 2001
  • In order to reuse the waste matters, the polyester hybrid composites were fabricated with the waste stone (WSP) and waste tire (WTC). Before mixing, the waste fillers were treated with the silane coupling agent [${\gamma}$-methacryloxy propyl trimethoxy silane(${\gamma}$-MPS)] for enhancing the dispersion of the fillers and interfacial bonding with polymer matrix. Mechanical properties and morphologies of the resulted hybrid composites were investigated with the filler content. The hybrid composites containing surface treated fillers have high initial thermal decomposition temperature and low weight loss compared to the untreated one. The highest mechanical properties of composites were obtained with the ${\gamma}$-MPS (2 wt%) treated fillers. The porosity of composite increased with the content of organic filler which can be reduced by the silane surface treatment of fillers. The pore size distribution of the composites varied with the waste filler content.

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Microencapsulation of Surface-modified Carbon Black by Miniemulsion Polymerization (미니유화중합법에 의한 표면개질된 카본블랙의 마이크로캡슐화)

  • Jang, Heang Sin;Hong, Jinho;Lee, Jeongwoo;Shim, Sang Eun
    • Korean Chemical Engineering Research
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    • v.46 no.4
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    • pp.669-675
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    • 2008
  • Carbon black has been widely used in composites, tonor resin, and ink materials. Since carbon black readily agglomerates, it is important to disperse carbon black in real applications. Aiming to improve dispersion stability, carbon black was chemically oxidized to possess hydroxyl groups using a phase transfer catalyst at room temperature. The modified carbon black (CB-OH) was grafted by a silane coupling agent, p-methylacryloxypropyltrimethoxysilane, to carry teminal vinyl groups. The modified carbon black was subsequently used in miniemulsion polymerization to achieve encapsulted core-shell structure. Finally, well-encapsulated carbon black by polymer was obtained in the size range of 100-500 nm. Throughout the polymerization, the effects of surface modification, types of monomers, initiators, and emulsifiers were investigated.