• 제목/요약/키워드: 계장화압입시험

검색결과 35건 처리시간 0.022초

비파괴 계장화 압입시험기법을 통한 API X65 배관 용접부 잔류응력 평가 (Evaluation of Residual Stress on Welded Joint in API X65 Pipe Line through Nondestructive Instrumented Indentation Technique)

  • 지원재;이윤희;김우식;김철만;권동일
    • Journal of Welding and Joining
    • /
    • 제21권5호
    • /
    • pp.547-554
    • /
    • 2003
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive instrumented indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

계장화 압입시험에 의한 용접부의 물성 평가 (Evaluation of mechanical properties of welding materials by an instrumented indentation test)

  • 구병춘;권동일;최열
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
    • /
    • pp.117-119
    • /
    • 2003
  • When material properties depend much on positions in a material or it is difficult to make test specimens from a material or component, an instrumented indentation test described in ISO 14577-1, 14577-2 or KS B 0950 can be used to measure material properties and damage. In this study, first of all, the principals of the instrumented indentation test, KS B 0950 are introduced and yield strengths, tensile strengths and work hardening exponents of base materials, heat affected zones and weld materials are measured. In addition, the influence of post-weld heat treatment on the material properties are investigated.

  • PDF

계장화 압입시험법을 이용한 보일러 설비의 고온 기계적 물성 측정과 수명 평가 (High-temperature Mechanical Properties Measurement and Life Assessment of Boiler Equipment by Instrumented Indentation Technique)

  • 노동성;홍정화;김광호;이정준
    • 한국안전학회지
    • /
    • 제24권3호
    • /
    • pp.1-6
    • /
    • 2009
  • Recently power plants and oil refineries are focusing on capacity enlargement for better efficiency through higher temperature and higher pressure. Thickness of boiler tubes becomes lessened due to oxidation and erasion caused by high temperature bums gas flowing over tubes outside. Accordingly, mechanical stress of tubes is increasing and that is a critical factor to make a crack and fracture. To prevent those sorts of accidents, aging assessment for proper periodic repair and replacement should be conducted reliably and reasonably. We performed IIT test on Cr-Mo steel, one of the most heat-resistant materials for facilities in power plants, and we report the test result and the considerable effectiveness of IIT test.

계장화 압입시험법에 의한 Alloy 617 용접 물성치 측정 (Measurement of Weld Material Properties of Alloy 617 Using an Instrumented Indentation Technique)

  • 송기남;홍성덕;노동성;이주하;홍정화
    • Journal of Welding and Joining
    • /
    • 제31권5호
    • /
    • pp.41-46
    • /
    • 2013
  • Different microstructures in the weld zone of a metal structure such as a fusion zone or heat affected zone are formed as compared to the parent material. Thus, the mechanical properties in the weld zone are different from those in the parent material. As the basic data for reliably understanding the structural characteristics of a welded PCHE specimen to be made of Alloy 617, the mechanical properties in the weld zone and parent material for a Alloy 617 plate are measured using an instrumented indentation technique in this study.

계장화 압입시험법을 이용한 구조물 용접부의 잔류응력 평가 (Residual stress evaluation of weldment in structures using instrumented indentation technique)

  • 이정석;최열;김광호;유근봉;권동일
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
    • /
    • pp.288-290
    • /
    • 2005
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model.

  • PDF

계장화 압입시험법에 의한 SUS316L판의 용접부 기계적 물성치 측정 (Measurement of Weld Mechanical Properties of SUS316L Plate Using an Instrumented Indentation Technique)

  • 송기남;홍성덕;노동성
    • Journal of Welding and Joining
    • /
    • 제31권2호
    • /
    • pp.37-42
    • /
    • 2013
  • Different microstructures in the weld zone of a metal structure such as a fusion zone or heat affected zone are formed as compared to the parent material. Thus, the mechanical properties in the weld zone are different from those in the parent material. As the basic data for reliably understanding the structural characteristics of welded PCHE prototype made of SUS316L, the mechanical properties in the weld zone and parent material for a SUS316L plate are measured using an the instrumented indentation technique in this study.

재료 물성 모델러와 Abaqus를 활용한 핫 프레스 포밍 후의 보론 강판내 잔류음력의 예측 (Prediction of Residual Stresses in the Boron Steel Sheet after Hot Press Forming using Material Properties Modeler and Abaqus)

  • 지민욱;서영성;김영석
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.493-496
    • /
    • 2008
  • The residual stress generated in the boron steel blank formed via hot press forming process was predicted by JMatPro, a material property modeler, and Abaqus. The numerical predictions were compared by the experimental measurements obtained by the instrumented indentation. Both the predicted and measured principal stresses monitored at the outer surface of central bending position were qualitatively in good agreement. It was concluded that the residual stresses generated from hot forming process is not negligible as it has been generally assumed, although the spring back deformation is quite small. This should be specially considered from the part design stage since the tensile nature of the residual stress exhibited on the surface may lead to the stress corrosion cracking.

  • PDF

보론강 핫 프레스 포밍 공정에 대한 가상생산 응용 및 검증 (Application and Verification of Virtual Manufacturing to Hot Press Forming Process with Boron Steel)

  • 서영성;지민욱;이경훈;김영석
    • 한국자동차공학회논문집
    • /
    • 제18권2호
    • /
    • pp.61-66
    • /
    • 2010
  • A virtual manufacturing system that is composed of JMatPro, a material modeler and $DEFORM^{TM}$-HT, a finite element package is applied to the hot press forming process: high temperature material properties for each phase such as flow stress, elastic modulus, Poisson's ratio, thermal expansion coefficient, in addition to TTT curve are predicted by JMatPro and taken into $DEFORM^{TM}$-HT to predict the material behavior considering phase transformation and heat transfer simultaneously. In order to verify the accuracy of computation, the residual stress and the springback were compared with the experimental measurements. Both the predicted and measured principal residual stresses and amount of springback were in good agreement. It was also found that the residual stresses generated from hot press forming are not negligible as it has been generally assumed, although the springback deformation is quite small.

계장화 압입시험기를 이용한 EH36 후판 용접재의 저온특성 평가 (Evaluation of Low Temperature Properties in EH36 Thick Steel Plate Welded Material by Instrumented Indentation Equipment)

  • 김귀남;이종석;현장환;정용길;허선철
    • 동력기계공학회지
    • /
    • 제18권4호
    • /
    • pp.104-111
    • /
    • 2014
  • In this study, EH36 is thick steel plate, which welded by auto $CO_2$ gas welding machine, has been applied on offshore filed. The specimen was examined by indentation tester and it was measured for fracture toughness at $18^{\circ}C$, $0^{\circ}C$, $-20^{\circ}C$ and $-45^{\circ}C$ by low temperature chamber, respectively. The absorbed energy was got on same temperature by Charpy impact tester. The weld surface was observed for watch of changed crystalline structure by optical microscope, and fracture surface of impact test specimen were observed by scanning electron microscope(SEM).

소형 공정열교환기 시제품 고온구조해석 - 용접부 물성치를 고려한 해석 - (High-Temperature Structural Analysis of a Small-Scale PHE Prototype - Analysis Considering Material Properties in Weld Zone -)

  • 송기남;홍성덕;박홍윤
    • 대한기계학회논문집A
    • /
    • 제36권10호
    • /
    • pp.1289-1295
    • /
    • 2012
  • 수소를 대량으로 생산하기 위한 원자력수소생산시스템에서 공정열교환기는 초고온가스로로부터 생성된 초고온 열을 화학반응공정으로 전달하는 핵심기기이다. 한국원자력연구원에 구축되어 있는 소형가스루프에서 Hastelloy-X 로 제작된 소형 공정열교환기(PHE) 시제품에 대한 성능시험이 수행되고 있다. 그동안 소형 PHE 시제품에 대한 고온구조해석은 용접부의 기계적 물성변화를 고려하지 않은 해석이 주로 수행되었다. 본 연구에서는 계장화 압입시험으로부터 얻은 용접부 기계적 물성치를 이용하여 고온구조해석을 수행하고 그 결과를 분석하였다.