• Title/Summary/Keyword: 결함판정기준

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Reliability of Nondestructive Testing (비파괴검사의 신뢰성)

  • Park, Dae-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.5 no.2
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    • pp.53-57
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    • 1986
  • 이상적인 검사는 합부판정 기준보다 큰 결함을 100%검출, 불합격시키고 그보다 작은 결함은 100% 합격시킬 수 있으나 현실적으로 이는 불가능하고 검사의 본질적인 불확실성으로 인해 때로는 합격되어야 할 결함이 불합격으로 처리되거나 (TYPE 1 ERROR라 칭함) 불합격되어야 할 결함이 합격으로 처리되기도 한다. (TYPE 2 ERROR) TYPE 1 ERROR 및 TYPE 2 ERROR를 동시에 줄이기 위해서는 검사의 불확실성을 제거하여야 하며 주어진 합부판정 기준과 검사불확실성하에서 검사를 둘러싼 총경비를 최소화시키기 위하여는 TYPE 1 ERROR와 TYPE 2 ERROR의 확률 및 그로 인한 예상 경비를 관련시켜야 한다.

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Design of Embedded Iamge System based Pattern Defect Detector (NGC 영상시스템 기반의 패턴 결함검출기 설계)

  • Lee, Dong-Won;Eom, Ye-Ji;Gang, Min-Gu;Jo, Mun-Sin;Lee, Mun-Yong
    • Proceedings of the Korea Contents Association Conference
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    • 2007.11a
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    • pp.869-873
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    • 2007
  • 본 논문은 고속으로 생산되는 제품의 영상을 캡쳐한 후 영상처리 기법 중 에지 추출 알고리즘을 응용하여 조명에 투과된 제품의 에지를 추출 및 필터링 하는 방법으로 결함 검출 시스템을 설계한다. 소형의 임베디드 기기에 패턴 매칭 영상처리 기법을 이용하여 결함을 검출하고 패턴의 비 매칭 정도를 기준점에 따라 정상 또는 불량 판정을 할 수 있는 어플리케이션을 개발하고 탑재하였고, 어플리케이션의 불량 판정 알고리즘으로는 NGC (Normalized GrayScale Corelation) 기법을 사용하였고 검출 판정 결과 적절한 판정값을 입력하는 것으로 기준 패턴과 형상이 다른 대상의 불량을 판정한다.

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A Film-Defect Inspection System Using Image Segmentation and Template Matching Techniques (영상 세그멘테이션 및 템플리트 매칭 기술을 응용한 필름 결함 검출 시스템)

  • Yoon, Young-Geun;Lee, Seok-Lyong;Park, Ho-Hyun;Chung, Chin-Wan;Kim, Sang-Hee
    • Journal of KIISE:Databases
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    • v.34 no.2
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    • pp.99-108
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    • 2007
  • In this paper, we design and implement the Film Defect Inspection System (FDIS) that detects film defects and determines their types which can be used for producing polarized films of TFT-LCD. The proposed system is designed to detect film defects from polarized film images using image segmentation techniques and to determine defect types through the image analysis of detected defects. To determine defect types, we extract features such as shape and texture of defects, and compare those features with corresponding features of referential images stored in a template database. Experimental results using FDIS show that the proposed system detects all defects of test images effectively (Precision 1.0, Recall 1.0) and efficiently (within 0.64 second in average), and achieves the considerably high correctness in determining defect types (Precision 0.96 and Recall 0.95 in average). In addition, our system shows the high robustness for rotated transformation of images, achieving Precision 0.95 and Recall 0.89 in average.

Automatic Leather Quality Inspection and Grading System by Leather Texture Analysis (텍스쳐 분석에 의한 피혁 등급 판정 및 자동 선별시스템에의 응용)

  • 권장우;김명재;길경석
    • Journal of Korea Multimedia Society
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    • v.7 no.4
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    • pp.451-458
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    • 2004
  • A leather quality inspection by naked eyes has known as unreliable because of its biological characteristics like accumulated fatigue caused from an optical illusion and biological phenomenon. Therefore it is necessary to automate the leather quality inspection by computer vision technique. In this paper, we present automatic leather qua1ity classification system get information from leather surface. Leather is usually graded by its information such as texture density, types and distribution of defects. The presented algorithm explain how we analyze leather information like texture density and defects from the gray-level images obtained by digital camera. The density data is computed by its ratio of distribution area, width, and height of Fourier spectrum magnitude. And the defect information of leather surface can be obtained by histogram distribution of pixels which is Windowed from preprocessed images. The information for entire leather could be a standard for grading leather quality. The proposed leather inspection system using machine vision can also be applied to another field to substitute human eye inspection.

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Effect of tack of Fusion Defects on Short-Term Performance of Polyethylene Electrofusion Joints (폴리에틸렌 배관 전기융착부 단기성능 평가를 위한 융합물량 영향 평가)

  • Kil, Seong-Hee;Kwon, Jeong-Rock;Jo, Ji-Hwan
    • Journal of Energy Engineering
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    • v.14 no.2 s.42
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    • pp.153-158
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    • 2005
  • In order to investigate the short-term performance of polyethylene electrofusion joints, the mechanical tests and stress analysis have been conducted to the artificially defected weld joints. The defects of lack of fusion with a square-type were fabricated with 10, 20, 30, 40, 50, 60$\%$ size of the width of heat-ing wire zone, respectively. In this defect sires range, both tensile and bending test results showed the dependence of defect size to the electrofusion joints performance, but both sustained pressure and crush test results didn't. The numerical stress analysis results including the soil and internal pressures, tensile and bend-ing stresses clearly showed the dependence of fusion defect size. Based on both mechanical test and stress analysis results, the maximum acceptable defect size in polyethylene electrofusion joints is discussed.

Application of Judgement Criteria to Measure Deterioration and to Judge Insulation Resistance in High-Power Live XLPE Cables (고전력 활선 XLPE 케이블의 열화를 측정하기 위한 판정기준의 적용 및 절연상태 판정)

  • Um, Kee-Hong
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.17 no.2
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    • pp.239-244
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    • 2017
  • The demand for electric power is increasing every year. All facilities operating at power stations and all facilities used in transmitting high volumes of electric power are therefore expected to operate with a high degree of reliability. 6.6 kV XLPE 100 SQ 1C cables are used to deliver high levels of generated electric power. Depending on the method of manufacture, installation environment, and usage conditions, the deterioration processes of power cables start from the instant of operation. Cable junctions may break down in three years from the start of operation due to manufacturing or construction defects. We have invented the first device in Korea to monitor the status of live cables and installed these at Korea Western Power Co., Ltd.. We have set the criteria to determine deterioration status and specified the degree of deterioration at which one should replace the cables. In this paper, we present the effect of insulation layer and sheath on the insulation resistance status in cables.

Texture Analysis Algorithm and its Application to Leather Automatic Classification Inspection System (텍스처 분석 알고리즘과 피혁 자동 선별 시스템에의 응용)

  • 김명재;이명수;권장우;김광섭;길경석
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.10a
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    • pp.363-366
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    • 2001
  • The present process of grading leather quality by the rare eyes is not reliable. Because inconsistency of grading due to eyes strain for long time can cause incorrect result of grading. Therefore it is necessary to automate the process of grading quality of leather based on objective standard for it. In this paper, leather automatic classification system consists of the process obtaining the information of leather and the process grading the quality of leather from the information. Leather is graded by its information such as texture density, types and distribution of defects. This paper proposes the algorithm which sorts out leather information like texture density and defects from the gray-level images obtained by digital camera. The density information is sorted out by the distribution value of Fourier spectrum which comes out after original image is converted to the image in frequency domain. And the defect information is obtained by the statistics of pixels which is relevant to Window using searching Window after sort out boundary lines from preprocessed images. The information for entire leather is used as standard of grading leather quality, and the proposed algorithm is practically applied to machine vision system.

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Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.101-106
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    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.

A Study on the Signal Correction for Multiple Defects in MFL Type Nondestructive Testing System (MFL 비파괴 검사 시스템에서 다중 결함에 의한 신호 왜곡과 신호 보정에 관한 연구)

  • Park, Jeng Hoon;Kim, Hui Min;Park, Gwan Soo
    • Journal of the Korean Magnetics Society
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    • v.26 no.1
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    • pp.24-30
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    • 2016
  • MFL (Magnetic flux leakage) type nondestructive testing has been used for inspection of underground gas pipelines to find metal defects by detecting magnetic leakage signal. Because the underground gas pipeline is exposed by environment such as high pressure with great humidity, external defects are easily formed on the surface of pipelines and they are being grouped respectively. These adjacent defects cause the signal distortion of leakage flux so that it is hard to estimate the shape information of defects. In this paper, we performed to study of the signal distortion and compensating method for multiple defects in MFL type nondestructive testing system by using 3D FEM simulation. This paper proposes the basic algorithm of defect signal analysis on multiple defects on the surface of 30 inch diameter pipeline.

Study on characteristics of induction motor due to Rotor Bar crack (유도전동기 Rotor Bar 손상에 따른 특성 변화 연구)

  • Choi, Jin-Seok;Jeong, Jin-Gwan;Lee, Eun-Chun;Kim, Dae-Keun;Ahn, Joo-Hoon;Hyun, Li-Kyoung
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.713-714
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    • 2015
  • 유도전동기에서 회전자에 대한 진단은 소형, 저압전동기의 실험결과 위주의 논문이 주를 이루어 수도사업장의 용수 공급을 위한 고압 유도전동기의 회전자 진단에 대해서는 많은 관심을 갖지 않은 실정이다. 본 논문에서는 MCSA(Motor Current Signature Analysis) 방식을 이용한 장비를 이용하여 전류 스펙트럼과 기동전류 특성 통해 회전자의 건전성을 평가하는 방법을 기술하였다. 문제가 발생한 유도전동기를 대상으로 분해점검 후 실제 문제가 발생하였음을 확인하였고 문제 해결후 정상인 것을 확인하여 회전자 결함판정기준으로 전류 스펙트럼과 기동전류 특성이 타당함을 설명하였다.

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