• Title/Summary/Keyword: 결함시험편

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Fabrication of Mechanical fatigue flawed Specimen and Evaluation of Flaw Size (기계적 피로결함 시험편 제조 및 결함 크기 평가)

  • Hong, Jae-Keun;Kim, Woo-Sung;Son, Young-Ho;Park, Ban-Uk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.1
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    • pp.38-44
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    • 2003
  • Performance demonstration with real flawed specimens has been strongly required for nondestructive evaluation of safety class components in nuclear power plant. Mechanical or thermal fatigue crack and intergranular stress corrosion cracking could be occured in the in-service nuclear power plant and mechanical fatigue crack was selected to study in this paper. Specimen was designed to produce mechanical fatigue flaw under tensile stress. The number of cycles and the level of stress were controlled to obtain the desired flaw roughness. After the accurate physical measurement of the flaw size and location, fracture surface was seal-welded in place to ensure the designed location and site. The remaining weld groove was then filled by using gas-tungsten are welding(GTAW) and flux-cored arc welding(FCAW). Results of radio graphic and ultrasonic testing showed that fatigue cracks were consistent with the designed size and location in the final specimens.

A Study of Eddy Current Test for fin Tube in Different Fin Height (Fin 높이가 다른 Fin Tube의 와전류탐상에 관한 연구)

  • 이동진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.118-124
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    • 2003
  • 응축기, 증발기, 전열관에 사용되는 Fin Tube는 열전달효율 향상을 위하여 Fin의 높이 를 증가시키고, Tube의 최소두께를 얇게 가공하는 경향으로 발전하고 있다. 따라서, Fin Tube의 와전류탐상(ECT; Eddy Current Testing)에 의한 결함검출에 더욱 어려움이 예상된다. 본 연구에서는 Fin Tube의 Fin 높이를 3단계로 변화시켜 Tube를 제작하고, Tube에 축 방향결함, 원주방향결함, 원형결함을 각각 Fin Tube의 안쪽에 최소두께의 20%, 40%, 60% 의 동일결함율을 갖는 인공결함 시험편을 제작하였다. 제작한 원형결함시험편에 와전류탐상을 수행하여 Fin 높이에 따른 최적주파수의 변화를 연구하였다. Fin높이가 다른 원형결함 시험편에 1~20KHz 주파수를 적용한 결과 최적주파수는 12KHz로 Fin높이에 크게 영향을 받지 않음을 밝혔다 또한 Fin높이에 따른 최적주파수변화는 크지 않으나 Fin 높이가 높을수록 100%관통결함의 위상각(40')에 근접하여 나타났다. 축방향결함, 원주방향결함, 원형결함을 갖는 시험편에 와전류탐상을 수행한 결과 원형결함을 갖는 시험편의 신호 감도가 축방향결함, 원주방향결함보다 좋게 나타났다.

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Detection of Defects in Composite Structures by using ESPI (ESPI를 이용한 복합재료 구조물의 결함 검출)

  • Kim, Kyung-Suk;Cheong, Seong-Kyun;Kang, Jin-Shik;Chang, Ho-Seob
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.3
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    • pp.299-306
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    • 2001
  • In this paper, artificial and real defects(delamination and debond) in composite structures were detected by using ESPI system. Three types of specimens, that is, composite laminates, honeycomb structures, and adhesive joints, were used to study the applicability of ESPI to composite structures. To detect defects in specimens, we selected thermal loading method that can easily induce the surface deformation of specimen. Experimental results show that defects in composite structures could be easily detected by ESPI. Moreover, it shows that ESPI could be usefully applied to the detection of defects in various composite structures.

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Thermal Imaging for Detection of SM45C Subsurface Defects Using Active Infrared Thermography Techniques (능동 적외선 열화상 기법에 의한 SM45C 이면결함 검출 열영상에 관한 연구)

  • Chung, Yoonjae;Ranjit, Shrestha;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.3
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    • pp.193-199
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    • 2015
  • Active thermography techniques have the capability of inspecting a broad range simultaneously. By evaluating the phase difference between the defected area and the healthy area, the technique indicates the qualitative location and size of the defect. Previously, the development of the defect detection method used a variety of materials and the test specimen was done. In this study, the proposed technique of lock-in is verified with artificial specimens that have different size and depth of subsurface defects. Finally, the defect detection capability was evaluated using comparisons of the phase image and the amplitude image according to the size and depth of defects.

The Evaluation on the frequency Characteristics of the Optical Glass Lens by Resonant Ultrasound Spectroscopy (RUS법에 의한 광학기기용 렌즈의 주파수 특성평가)

  • Yang, In-Young;Kim, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.127-132
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    • 2005
  • The optical glass lens is required high dimensional precision such as the lack of defect. In this paper, we examined the detectable defect by using the resonant ultrasound spectroscopy(RUS). The RUS is the measurement system which is to excite the specimen and to inspect the differences of resonant frequency pattern between acceptable specimen and specimen which has some defects. In this paper, for nondestructive evaluation by using RUS, we measured the resonant frequency of each specimen which is spherical and aspherical glass lens. With the results, we knew the polishing processing degree of spherical glass lens by the measured resonant frequency and could evaluate the characteristic of aspherical glass lens about some flaws.

Development of Steam-Generator UT System and Experimental Verification (증기발생기 전열관 확관부의 초음파 검사장치 및 적용기술개발)

  • Park, Jae-Seok;Hong, Soon-Sin;Park, Chi-Seung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.442-448
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    • 2007
  • The ultrasonic inspection system for the expansion/transition area of steam generator tube was successfully developed. Variety of artificial flaw and real track specimen was tested using the UT system to verify the performance of the system. All artificial flaws of which through-wall depth larger than 10% was clearly detected by UT system. Measurement results of through-wall depth of flaws larger than 20% had good linearity and reproducibility with 3.27 of standard deviation. Results of real crack specimen test suggested that the detection limit of real crack strongly depends on the track morphology. A potential for measurement of PRL(percentage of remaining ligament) was recognized by the real crack specimen test.

Structural Safety Analysis on Crack Propagation in Compact Tension Specimen (소형 인장 시험편 내의 크랙 전파에 대한 구조 안전해석)

  • Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.5 no.1
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    • pp.23-27
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    • 2014
  • In case eccentric load is applied at compact tension specimen, the propagation behavior due to existence or nonexistence of hole, numbers and positions of holes near crack is investigated in this study. Strain energy, displacement and stress happened in specimen are examined through simulation analysis. And stress intensity factor is obtained by the basis of strain energy and deformation. When defect or hole exists in structure, the possibility of fracture can be thought to be verified by using the study result.

Defect Signal Analysis of Steam Generator Tube in NPP Using ECT Array Probe (ECT Array Probe를 이용한 원전 SG세관의 결함 신호해석)

  • Lim, Geon-Gyu;Kim, Ji-Ho;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.772-773
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    • 2008
  • 본 논문에서는 ECT Array Probe를 이용한 원자력 발전소의 SG세관의 결함 신호를 해석하였다. 프로브의 전자기적 특성을 해석하기 위하여 맥스웰 방정식을 이용하여 지배방정식을 유도하였고, 3차원 유한요소법을 이용하여 전자기 수치 해석을 수행하였다. 신호해석을 위해 사용된 결함의 종류는 FBH결함이며, 결함의 깊이는 세관 두께의 40[%] 및 100[%]로 하였다. 시험주파수는 300[kHz], 400[kHz]를 사용하였으며, 각각의 시험주파수에 대한 결과를 비교 분석하였다. 해석결과 결함부위에서 신호의 증가를 확인할 수 있었으며, 주파수 시험변화시 300[kHz]보다 400[kHz]일때 결함 신호가 증가하는 것을 확인할 수 있었다. 또한 획득한 신호를 ASME 표준 시험편을 이용한 ECT Array Probe의 와전류탐상 실험신호와 비교하였다. 본 논문의 결과는 ECT Array Probe를 이용하여 원전 SG세관 검사시 결함신호해석에 도움이 될 것으로 사료된다.

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Finite Element Analysis of Eddy Current Array Probe for Defect Variation of Steam Generator Tubes in Nuclear Power Plant (원전 증기발생기 세관의 결함 변화에 대한 배열와전류프로브의 유한요소해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.790_791
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    • 2009
  • 본 논문에서는 전자기 유한요소 해석을 통하여 원전 증기 발생기(SG, Steam Generator) 세관의 결함 변화에 따른 배열와전류프로브의 와전류탐상 특성을 해석하였다. 프로브의 전자기적 특성을 위해 맥스웰 방정식을 이용하여 지배방정식을 유도하였고, 이를 3차원 전자기 유한요소법을 이용하여 문제를 해석하였다. 해석을 위한 선정한 결함은 프로브의 특성파악을 위한 표준시험편과 원전 SG세관에 발생 가능한 결함인 Pitting, SCC, Wear, Multi SCC 결함을 선정하였다. 해석 대상으로는 원자력발전소 증기발생기 세관으로 사용되고 있는 Inconel 600 도체관을 사용하였다. 본 논문으로 통하여 결함의 형상, 크기, 시험주파수의 변화에 따른 탐상신호의 변화를 확인할 수 있었다. 본 논문의 결과는 배열와전류프로브의 와전류탐상 신호 평가시 도움이 될 것이다.

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A study on the mechanical properties of structure rolled steel and stainless steel for the CO2 welding (구조용 압연강재와 스테인리스강재의 CO2 용접에 대한 기계적 특성연구)

  • Lim, Jong Young;Yoon, Myung Jin;Kim, Tae Hyun;Kim, Sang Youn;Kim, Tae Gyu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.4
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    • pp.207-212
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    • 2013
  • It is well known that fatigue failure occur on welded structures in industrial application due to the repetitive load force. In order to decrease the fatigue failure, we analysed the mechanical properties based on their structural aspect, roll steel (SS 400) welded onto stainless steels (STS 304) by $CO_2$ gas as well as structure roll steel welded onto itself. We compared the hardness, tensile and fatigue properties with two kinds of samples which had no defects on the welding part observed by X-ray topographic analysis. It was recognized that the tensile and fatigue strength of SS 400 welded onto itself by $CO_2$ gas was higher than that of SS 400 welded onto STS 304.