• Title/Summary/Keyword: 견인 트랙터

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Disk harrow structure analysis of non-motorized composite implement of tractor (무동력 트랙터 복합작업기의 디스크 구조해석)

  • Lee, Choong Ho;Jang, Ji Un;Lee, In Beom;Kim, Hyun Gyung
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.85-85
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    • 2017
  • 무동력 복합작업기는 치즐쟁기와 디스크의 배열에 따라 작업성능이 좌우된다. 프레임과 디스크, 치즐쟁기에 가해지는 기본적인 힘의 상태를 확인하기 위한 정적 구조해석을 수행하였다. 복합작업기는 디스크는 $18^{\circ}$가 경사진 형태로 전면9개 후면9로 총 18개, 치즐쟁기(Chiselplow)는 4개로, 디스크는 모두 18개이다. 정적인 상태에서 끄는 견인력은 100마력, 150마력, 200마력으로 하였으며 Inventor의 해석 시스템은 힘을 N으로 사용하기 때문에 각 마력에 부가되는 하중을 N으로 치환하여 사용하였다. 구속조건은 frame과, disc, chisel plow에 맞닿는 면을 구속하고, 힘의 방향은 프레임과 트랙터의 연결면, 디스크 날과 땅의 접촉면에 적용했다. front /rear 디스크는 이론상으로는 양 디스크가 쌍으로 마주하고 있어서 스캔데이타를 중심으로 모델링한 결과를 바탕으로, 전후면 디스크해로우의 해석을 수행하였다. 조립 또는 사용상의 문제점이나 자연적인 유격에 의해 어느 정도 대칭이 되지 않을수 있으나 그 정도에 따라 진동과 내구성에 문제가 될 수도 있기에 한쌍에 대해 모델링을 통한 해석을 수행하였다. 해석결과에 따르면 디스크에 작용하는 폰미세스 응력은 극한강도에 미치지 않은 것으로 나타났으며 Frame의 최대 폰 미세스 응력을 제외하면, 대부분의 응력은 항복강도에 현저히 미치지 못하는 수치이고, 프레임의 경우는 150마력, 200마력으로 힘을 가할 때 항복강도는 넘는 수치이지만 극한인장강도에는 미치지 못하는 수치인 것을 알 수 있었다. 100마력에 폰 미세스 응력의 최대값은 0.161918 MPa이고 프레임 강의 항복강도인 207MPa와 디스크의 항복강도인 250MPa에 못 미치는 수치이다. 150마력과 200마력의 힘으로 회전할 때의 폰 미세스 응력의 최대값은 0.286425MPa과 0.381921 MPa로 항복강도인 250MPa에 크게 못 미치는 수치이다. 그 이유는 디스크해로우 방식의 복합작업기는 견인저항력이 작게 설계되고 작업속도를 개선하기 위한 목적으로 사용되기 때문으로 사료된다. 벤치마킹 기대의 Rear 디스크도 마찬가지로 각도는 $18^{\circ}$이며, 동일한 구속조건을 적용하여 시뮬레이션을 수행하였으며 해석결과는 모두 항복강도 이내로 예측 되었다. 디스크에 최대로 응력이 미치는 부분은 디스크와 프레임이 연결되는 허브 부분이다. 각도가 커짐에 따라 응력이 증가하므로 이를 감안한 설계인자 도출이 가능하다. 마력과 각도가 증가함에 따라 디스크 해로우에 작용하는 폰미세스 응력과, 접촉압력이 증가하므로 이에 대한 검토와 동적하중인 로드프로파일을 적용한 해석을 수행하여 내구수명 특성에 대한 연구를 수행할 계획이다.

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A Study on Traction Prediction of Agricultural Tractor by Empirical Method (경험적 방법에 의한 트랙터의 견인력 예측에 관한 연구)

  • Lee, Dong-Hoon;Lee, Kyou-Seung;Park, Won-Yeop
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.297-304
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    • 2009
  • This study was conducted to investigate the adequacy of the representative empirical models which are developed for predicting the tractive performance of the tractor operating in various soil conditions. Four representative empirical models which are widely used in the traction prediction of tractor were selected through literature review. Four models were Wismer-Luth, Brixius, Dwyer and Hernandez model, which were empirical traction models of a single wheel. The efficacy of four models were confirmed via comparison of the tractions of tractor predicted using the four models with those measured from traction tests which were conducted for two different driving type (2WD and 4WD) of the tractor on two different soil conditions. The results showed that tractions predicted by Brixius' model, especially for slip range under 20% which the operating efficiency of a tractor is very high, were well consistent with the ones measured from traction test better than the tractions predicted by models which are proposed by Wismer-Luth, Dwyer and Hernandez.

Development of a Tractive Performance Prediction Program of Tractors (트랙터의 견인성능 예측 프로그램 개발)

  • Park, Won-Yeop;Lee, Sang-Sik
    • Journal of Biosystems Engineering
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    • v.37 no.3
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    • pp.131-139
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    • 2012
  • In this study, we developed a simulation program for the prediction of tractive performance of a tractor, by applying a widely used empirical model for tractive performance prediction of single tire, Brixius. The tractive performance prediction program can readily predict and estimate tractive performance according to various soil conditions and different specifications of tractors. The program was developed with the considerations of tractor's specification-related parameters (e.g., weight, tire size, and wheelbase of the tractor), a soil parameter (i.e., cone index which represents the soil strength), and operating conditions of the tractor (e.g., theoretical speed and driving types such as 2WD and 4WD). Also, the program was designed to provide tractive performance prediction results of tractors such as gross traction, motion resistance, net traction, and tractive efficiency, in the form of not only numerical values but also graphical visualization. To evaluate the feasibility of the program, we input three different soil conditions (which have different cone indexes each other) and tractor operating conditions to the program and analyzed the tractive performance from each input condition. From the analysis, it can be concluded that the developed program can be effectively utilized to predict the tractive performance under various soil conditions and driving types of tractors with different specifications.

Development of a Draft Control System for Tractor Using a Proportional Valve (비례밸브를 이용한 트랙터 견인력제어시스템 개발)

  • Lee, S.S.;Lee, J.Y.;Mun, J.H.
    • Journal of Biosystems Engineering
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    • v.31 no.1 s.114
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    • pp.9-15
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    • 2006
  • Draft control is key technique in plow control system for automation of implement control system. To make the consistent draft force is an essential factor for preventing the reduction of working efficiency by tractor's slip and also improving the working efficiency. Therefore, the purpose of this study is to develop the draft sensor for draft control of plow and evaluate the usability of the algorithm of draft control system using proportional control valve. The developed draft control system could extract the draft force very well regardless of draft condition, change of setting draft force and response time in the response characteristic test. The maximum draft force at 3-Point linkage was 10,000 N and the deviation of the control system was 125.8 N in steady state condition. The developed control system worked very well with regard to the change of draft force in field and even in soil condition with soil reaction. The results of experiment showed the characteristics of response was sufficient to be used as the implement draft control system for tractor using proportional valve.

Development of a Tractor Attached Roughage Cut-feeder for Round Bale(II) - Recent Trend of Traditional Cutting System and Feasibility Study - (원형베일 조사료용 트랙터 견인형 세절.급여기 개발(II) - 이용실태 및 경제성 분석 -)

  • Ha, Yu-Shin;Hong, Dong-Hyuck;Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.34 no.4
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    • pp.228-233
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    • 2009
  • In order to cut the round bale easily, a roughage cut-feeder for the round bale was developed in this study. This study consists of two parts. One is development of a cutting mechanism and a performance test reported in the previous paper. This is the second part of the study. For the study, recent trend of traditional cutting system was analyzed. Also, cost of the prototype cut-feeder was analyzed and determine the break-even point of farm size was determined by comparing with traditional method using a traditional cutter. A prototype cut-feeder was investigated with the fact that working performance, fiber length and shape of roughage and feeding quality was good. Operating cost of the prototype cut-feeder decreased rapidly with an increase of farm size. Break-even point in terms of farm size was 36 heads for beef and 28 heads for dairy. Also, costs estimated were 118,000 won/head year and 148,000 won/head year, respectively.

The Effect of Tire Inflation Pressure on Soil Compaction and Tractive Performance of Tractor (타이어공기압에 따른 트랙터의 견인성능과 토양다짐)

  • 박원엽;이규승
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.491-500
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    • 2002
  • This study was carried out to investigate experimentally the effect of the tire inflation pressure of a tractor on soil compaction and tractive performance. Two kinds of field experiments were conducted using an agricultural tractor. One experiment is concerned with the tractive performance of the tractor at the three levels of tire inflation pressure; 50kpa, 100kpa and 200kpa, and the other one is about the soil compaction at the four levels of tire inflation pressure; 50kpa, 100kpa, 150kpa and 200kpa, at three different numbers of passes; 1, 3 and 5 passes. From the results of the field experiment, it was found that decreasing the tire inflation pressure decreased the motion resistance of tractor and increased the tractive force and tractive efficiency. The tractive and working performance of the tractor could be improved by the reduction of tire inflation pressure. Increasing the inflation pressure and the number of passes increased the soil compaction. Rate of compaction increased rapidly at the first pass and declined at subsequent passes. To reduce the effect of soil compaction for the whole field, it is recommended that tractor should follow the rut of the first pass from the subsequent passes, and decrease the inflation pressure of the driving tires up to allowable minimum level.

Development of a Tractor Attached TMR Mixer(II) -Modification of TMR mixer and its performance test- (트랙트 견인형 TMR 배합기의 개발(II) -TMR 배합기의 수정 개발 및 성능시험-)

  • Park, K. K.;Koo, Y. M.;Kim, H. J.;Seo, S. H.;Jang, C.;Nah, K. D.;Hong, D. H.;Lee, J. S.
    • Journal of Biosystems Engineering
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    • v.25 no.4
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    • pp.257-264
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    • 2000
  • A tractor attached TMR(model 430) mixer has been developed in a previous study. However, the mixer was found to be improved through field applications in its capacity, manufacturing cost, ergonomic design and power-train requirement. The TMR mixer was modified into a model TMR500, approved by Institute of Agricultural Mechanization, as follows : 1. Roughage cutting system was seperated from the mixer, resulting in the 33% reduction of manufacturing cost. 2. Enlarged hopper capacity enabled to feed 60 heads at a batch. 3. Hydraulically controlled gate system saved ergonomic man power. 4. Power transmission system was changed from a chain-sprocket system(27:1) to the gear-train reduction system(38.6:1) to satisfy the recommended use of 540rpm PTO input.

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Development of a Tractor Attached TMR Mixer(III) -Cost analysis- (트랙터 견인형 TMR 배합기의 개발(III) -경제성 분석-)

  • Park, K. K.;Kim, H. J.;Seo, S. H.;Nah, K. D.;Hong, D. H.;Jang, C.;Ha, Y. S.;Lee, J. S.
    • Journal of Biosystems Engineering
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    • v.25 no.4
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    • pp.265-272
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    • 2000
  • Feasibility of the self-TMR mixing/feeding system for dairy farm in Korea was analyzed by comparing with a traditional feeding system. The total operating cost of self-TMR feeding system decreased with an increase of farm size. However, the cost was higher than that of traditional feeding system because of its high purchasing cost of TMR mixer as an initial investment. Profit per unit input of the TMR feeding system became greater over the traditional system when the farm size is larger than 17 heads due to more and better milk production. The profitable discrepancy became bigger as dairy farm size increases.

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Development of a Tractor Attached TMR Mixer (I) - Design of a TMR mixer and its performance test (트랙터 견인형 TMR 배합기의 개발 (I) - TMR 배합기의 설계 및 성능시험)

  • Park, K. K.;Koo, Y. M.;Kim, H. J.;Seo, S. H.;Jang, C.;Lee, J. S.;Woo, J. K.
    • Journal of Biosystems Engineering
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    • v.25 no.3
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    • pp.203-212
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    • 2000
  • One of the obstructing factors against managing large-scaled dairy farm in Korea has been heavy labor requirement for feeding dairy cows. A tractor attached TMR mixer was developed to reduce the cost and to provide economic benefit in this research. The TMR mixer was designed to have a feeding capacity of 35 heads at a batch with various functioning systems of paddle type mixer, cutter and grinder, delivery conveyor, weighing console, power transmission train, and mounting trailer. The maximum power required during the mixing operarion was 26.3 kw(P.T.O), readily available from 32kw-rated tractors, which had been widely used in Korea. Low coefficient of variation(14.0%) revealed an uniform mixing performance of the mixer. The mixer can also be used in compost mixing as well as concentrates and roughage.

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Development of a Tractor Attached Round Bale Wrapper(II) - Manufacturing of proto-type bale wrapper and its performance test (트랙터 견인형 원형 베일 랩퍼의 개발(II) - 시작기의 제작 및 성능 평가 -)

  • Kim, H. J,;Park, K. K.;Myung, B. S.;Choi, J. S.;Kim, T. W.;Jang, C.;Hong, D. H.
    • Journal of Biosystems Engineering
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    • v.27 no.3
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    • pp.195-202
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    • 2002
  • In order to make a winter cereal wrap silage, a tractor attached round bale wrapper was developed locally. Its specific structure and various functions were reported in the last submitted paper. In this study a control system of bale wrapper combining with the actuators of various processes was developed to make round bale wrapper compatible in the field. Also. its performance was tested by making the rye round bale. The results can be summarized as fellow. 1. The field capacity of round bale wrapping was investigated around 0.5 ha/hr, and the operating time of bale wrapper was about 3 min for each 500kg round bale 2. Plastic film which has maximum elongation rate of 796% was stretched to 150∼170% of original length and was lessened to 80∼90% of original width. 3. In the quality test of bale produced by developed bale wrapper, there was no significant changes of moisture contents if it was wrapped more than 4 layers of 25 ㎛-plastic film. 4. Also. temperature of the wrapped bale was about 33$\^{C}$ in the beginning of fermentation and was stabled to 26∼29$\^{C}$ during one month or more storage. Therefore, wrapping performance of the developed bale wrapper was properly.