• Title/Summary/Keyword: 거푸집 공법

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Development and Implementation of a Low-noise and Safe Dismantling Method for Full-Span Aluminum Slab Formwork Supported by Filler Supports (필러겸용 스포터로 지지되는 전구간 알루미늄 슬래브 거푸집의 저소음 안전낙하 공법개발 및 적용연구)

  • Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.2
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    • pp.261-271
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    • 2024
  • The widespread adoption of aluminum slab formwork in modern construction, evident in both domestic and international projects, offers numerous advantages. However, a critical challenge persists regarding the dismantling process for these slabs. The current industry standard involves dropping the slabs to the ground floor upon removal. This practice raises several concerns, notably the generation of significant noise pollution that disrupts nearby communities. More importantly, the risk of worker injuries due to falls from height during the dismantling process is a serious safety hazard. Additionally, the impact from dropping the slabs can damage the aluminum itself, leading to increased replacement costs. These drawbacks necessitate the exploration of alternative dismantling techniques that prioritize worker safety, material sustainability, and overall process efficiency. Accordingly, in this study, when the entire first-generation slab formwork of an apartment house is simultaneously lowered to a reachable position for workers, it is then disassembled and lifted for transport to the next floor. This approach has the potential to demonstrate improvements in safety, quality, economy, and process efficiency.

Development of the Purlin Hanging System Form for the Girder Bridge Slab and Economic Analysis (거더교 상판 콘크리트 타설용 거푸집 개발 및 경제성 분석)

  • Lim, Jeeyoung;Kim, Sunkuk;Son, Kiyoung
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.271-278
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    • 2016
  • In the case of South Korea, steel girder bridge (steel box or H-steel) and PSC (Pre-Stressed Concrete) girder bridge are the representative upper structures of railroad and road bridges. These structures account for 75% of the total bridge constructions and 80% of the total construction cost. Since the form work for concreting bridge slab is difficult, various construction methods developed and applied. However, several problems in those methods did not solve partially, including cost increase by material loss and rise of labor costs, quality deterioration by unskilled workers, increased construction time by complicated method, reduced productivity, safety accident by high place work, difficult transportation by big member, and rise of maintenance cost by material characteristic. Alternative method is needed to solve problems of as-is methods. Therefore, the purpose of this study is development of the purlin hanging system form for the girder bridge slab and its economic analysis. Through the findings of this study, it was verified that the purlin hanging system form is possible 60% reduction in cost and 80% reduction in time as comparison with conventional method.

A Study on Benefit/Cost Analysis of Form Work Methods for High-rise Residential Buildings (고층 주거건축물 거푸집의 편익/비용 분석에 관한 연구)

  • Kim, Jae-Yeob;Kim, Jae-Hyun
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.4
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    • pp.49-57
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    • 2010
  • Selecting an appropriate formwork to fit the construction of a high-rise building is an important factor that can influence the success or failure of a construction. Currently, however, the reality is that in domestic high-rise building construction, the selection of an appropriate formwork with consideration of the characteristics of the formwork has not been done in a reasonable manner. To select formwork in a systematic and reasonable fashion, comprehensive consideration is required that must not only include the aspect of construction costs, but also air, quality, safety, and environmental issues. Therefore, this study aims to rationalize the selection process of formwork by applying the scientific method of Analytic Hierarchy Process (AHP) to the selection process of formwork, in terms of construction costs, quality and safety. To do this, the researcher investigated the current status of formwork being used in high-rise residential building construction. Then, based on the results of this investigation, the researcher selected an alternative for the formwork, and taking construction experts as the subjects of this study, conducted a survey on the applicability of the formwork as well as the priority of management thereof when selecting formwork. It is judged that the results of this research will contribute a more scientific and reasonable decision-making process than the existing non-scientific method in selecting formwork for high-rise residential building construction.

A Comparative Analysis on the Characteristics of Rammed Earth Form System based on Selection Criteria (거푸집 선정기준에 의한 흙다짐용 거푸집 시스템의 특성 비교분석)

  • Lee, Jong Kook;Lee, Jung Je
    • KIEAE Journal
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    • v.7 no.6
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    • pp.91-97
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    • 2007
  • This research examines the characteristics of the "rammed earth form" based on the criteria for the selection of forms. For this purpose, the paper first reviews the characteristics and orientation of the earth-construction and looks into the outline, the prerequisite, the current status and the tendency of the rammed earth form system through previous studies. Consequently, we aims to contribute to the criteria for the selection of rammed earth forms in the future through a comparative analysis of the construction cost, quality, safety and easiness of works between the veneer board form and the euroform, which are most widely used at earth housing project in the domestic country. The results reveals that the euroform is better than the veneer board with 21% of total cost in the cost analysis. But this better than that in the side of easiness of construction. In both cases, the buckling of wall panel form and the labor-oriented characteristics of the methods are the future research issues in the rammed earth form system.

Cost Analysis of Construction Phase in Basement Composite Wall Form (지하 합벽 거푸집의 시공단계별 원가 분석에 관한 연구)

  • Choi, Oh-Young;Heo, Kyoung-Moo;Kim, Tae-Hui;Kim, Jae-Yeob;Kim, Gwang-Hee
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.6
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    • pp.189-195
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    • 2009
  • Recently, the urban centralization phenomenon appears to be growing. As a result, many vigorous efforts for the use of underground space are being made. In particular, the basement depth of construction in the downtown area has deepened and construction is often done close to adjacent buildings. In this case, generally, the underground construction approach mainly used is the composite basement wall system. However, a cost analysis of the basement composite wall system does not exist. Therefore, in this study, the cost of the composite basement wall system was analyzed. The percentage breakdown of costs were: buttress work processes, 3% form work processes, 26% reinforcement work processes, 12% support work processes, 42% and other processes,17%. Accordingly, it will be necessary when developing new technology and construction methods to determine the development focus.

Construction Application of a Newly Developed Form-Latticed Prefabricated Steel Reinforced Concrete Column (Form-LPSRC 기둥 개발 및 적용 연구)

  • Baek, Hojin;Lee, Seung-Hwan;Kim, Sooyoung
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.5
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    • pp.487-495
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    • 2014
  • Shortening the construction duration of structural frame work is extremely important because the work accounts for a major percentage of all cost and duration in large projects. For this reason, new construction methods to reduce the duration of structural frame work are being continuously studied and developed. A PSRC composite column, which uses steel angles instead of H-beams, has the advantages of flexural strength and ductility. Moreover, with this PSRC technique, conventional work for reinforcing bars in columns in practice can be skipped. However, one limitation exists in which the form work is still required. This research proposes a Form-LPSRC column method that is prefabricated with the column frame that includes permanent forms attached. Feasibility was examined with mock-up specimens and finally, the technique applied to real practice. Compared to the conventional SRC column method, this study demonstrated that the proposed technique has many advantages in construction duration, cost, quality, safety and environment.

Development of Removable Deck Plate Formwork System for Beams (데크플레이트를 활용한 탈형 보-데크 거푸집 시스템 개발)

  • Jung, Joo-Hong;Jung, Hyung-Suk;Choi, Chang-Sik;Choi, Hyun-Ki
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.60-67
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    • 2021
  • In lately, it's been developed and used a system of using deck plates as formwork in order to solve various problems caused by conventional formwork system. This system is more economical and has higher constructability than the conventional system by permanently embedding most of deck plates into the members. However, for this kind of embedded deck plates formwork system, it's been reported that it is difficult to verify filling of concrete in members like beams with narrow width and complicated rebar arrangement. In addtion, there are several problems such as corrosion of deck plates in terms of constructability and maintenance. Therefore, in this study, it is attempted to develop a removal-deck plate formwork system for beams by removing deck plates after concrete curing. The system consists of a deck plate module that acts as form, a frame preventing deformation by concrete lateral pressure, stirrup frame, and connector that combines these. As a result of this research, it is verified that it has higher constructability, efficiently prevents deformation caused by concrete lateral pressure and could be easily removed in the developed formwork system.

A study on the economical analysis of non-supporting form in basement wall cases (지하옹벽 무지주 거푸집 사례의 경제성 분석에 관한 연구)

  • Kim, Jae-Yeob;Kim, Gwang-Hee;Lee, Sang-Woo;Sohn, Young-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.4
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    • pp.111-117
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    • 2009
  • Considering the entire critical path, underground works in construction projects occupy a large part of the total construction period, as well as a large part of the construction costs. Particularly in the downtown area, the scale of underground work has been increasing every year. Currently, underground retaining walls, which are built at construction sites, require many skilled workers, and the works are being undertaken by means of the Euroform+Soldier system, which is quite disadvantageous in terms of the construction period. In order to complement this, forms made of new materials and new construction methods have been developed. Now more than eyer, the shortening of construction periods and the reduction of construction costs is required. Considering this, in this study, the researcher has tried to compare the Euroform+Soldier system, which has been the system most frequently used on construction sites, to the non-supporting form system, which has been used on the sites of civil engineering work. The results of the research revealed that although the Euroform+Soldier system was advantageous from the perspective of material costs, it was disadvantageous in terms of labor costs. It is thought that an additional study on a method for reducing the material costs is required, so as to revitalize the application of non-supporting forms to the construction site.

Performance Evaluation for All-In-One Construction Method of Curbstone and Gutter Using Formwork Rail and Jig (거푸집 레일과 지그를 이용한 경계석 및 측구의 일체형 시공법에 대한 성능평가)

  • Choi, Jae-Jin;Ko, Man-Gi;Kim, Kyoung-Ju;Choi, Khyung-Dong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.6A
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    • pp.525-534
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    • 2010
  • A road curbstone is a structure installed at the boundary of the sidewalk and the street with the objectives of road drainage, drawing attention and such. The current general construction method of curbstones places foundation concrete for the curbstones first, waits until the concrete reaches the strength to support the curbstones, places the curbstones on top, and then places the gutter and rear filling concrete. Such method has the issues of poor compaction and weakened bond strength of concrete due to split placing of concrete, and causes the curbstones to easily separate due to vehicle impact or earth pressure, in turn creating maintenance costs and spoiling the aesthetics. To improve such conventional construction methods, an all-in-one method was developed using formwork rail and jig where both the curbstones and gutter can be worked at the same time, and to evaluate the structural performance, static tests of lateral loading test, pullout test, and bending test were executed, and dynamic tests such as pendulum test and actual vehicle impact test were executed. In all tests, the all-in-one construction method using formwork rail and jig was shown to be superior to the conventional construction method by the increase of construction quality and bond strength of concrete.