• Proceedings of the KWS Conference
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• 2010.05a
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• pp.27-27
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• 2010

청정에너지원의 수요가 증가함에 따라 에너지원의 공급로의 역할을 하는 강관의 수요가 증가하고 있다. 소재가공 기술의 발전과 함께 경량의 고장력 강재의 적용은 공급로의 역할을 하는 강관의 비용절감 및 자원의 효율적 이용 측면에서 지속적으로 연구 개발을 이어왔다. 이러한 추세에 따라 구조용 또는 라인파이프용 강관에서도 고장력 강재의 적용과 함께 고인성 그리고 용접성의 향상을 위한 다양한 라인파이프용 강재의 개발과 이의 적용이 그간 활발히 진행되어왔다. 용도상 반드시 필요한 특성인 고장력, 고인성, 용접성 등 외에도 다양한 강재의 사용에 따른 제조공정상 즉 용접공정에서 발생될 수 있는 용접부의 기계적 특성 변화에 대한 특성 연구 및 기술 연구가 계속 되어왔다. 주로 강관을 생산하는데 쓰이는 ERW (Electric Resistance Welding) 공정에서도 이러한 문제점을 해결하기 위해 많은 연구가 진행되고 있다. ERW는 높은 생산성과 낮은 제조비용의 장점을 가지고 있으나 용접 후 용접부의 기계적 특성 감소로 인한 단점이 있다. 때문에 기계적 특성향상을 위해 최적의 용접조건에 대해 연구해야 할 필요가 있다. 본 연구에서는 4가지 합금강관의 ERW 용접시 용접 입열량의 변화와 용접부의 후열처리를 통한 미세조직의 변화와 기계적 특성에 대해서 고찰하였다. 4강종 시편의 미세조직을 OM, SEM을 통한 분석 이후 인장시험 및 경도시험 등을 통해 기계적 특성을 평가하였다. 대부분의 시편에서 입열량의 증가에 따라 Ferrite 분율이 증가하였고 용접중앙부의 Ferrite 양이 용접경계부 보다 많았다. Ferrite 집중부의 분포가 극명하게 관찰되었던 DP780 (적정) 강종과 미세하게나마 Ferrite 집중부가 존재하였던 K55 (과소, 과대) 강종에서 나란히 경도 하락 현상이 관찰되었다. 이는 강종마다 고유의 Ceq, 합금 중 Mn 농도, 입열량 등에 의한 복합적인 이유 때문으로 판단된다. 탄소가 0.3~0.4 wt% 함유된 중탄소강인 S45C, K55의 경우 용접중앙부와 용접경계부의 페라이트 분율 차이가 큰 것을 알 수 있었다. 이는 용접시 열에 의한 탈탄현상으로 인해 나타나는 현상으로 판단된다.

• Journal of the Earthquake Engineering Society of Korea
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• v.14 no.2
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• pp.67-74
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• 2010

To a series of vibration records obtained from experimental modal testing using a fixed hammer and roving accelerometers for greenhouse arch structures, modal parameters such as natural frequencies, damping ratios and mode shapes are extracted by applying the two most advanced system identification methods in the frequency-domain up to now, so-called PolyMAX and FDD. The former involves both input and output data, while the latter utilizes only the output data. The possibility of determining the static buckling load, detecting damages, etc., for very slender steel-pipe arches by means of a non-destructive testing method based on vibration measurements is primarily investigated. The extracted modal parameters generally correlated well with those obtained using finite element analysis, demonstrating promising results for further on-going research.

• Journal of the Earthquake Engineering Society of Korea
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• v.14 no.2
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• pp.57-65
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• 2010

To determine the static buckling loads and evaluate the structural performance of slender steel pipe-arches such as for greenhouse structures, a series of modal tests using a fixed hammer and roving sensors was carried out, by providing no load, then a range of vertical loads, on an arch rib in several steps. More attention was given to an internal arch where vertical and horizontal auxiliary members are not placed, unlike an end arch. Modal parameters such as natural frequencies, mode shapes and damping ratios were extracted using more advanced system identification methods such as PolyMAX (Polyreference Least-Squares Complex Frequency Domain), and compared with those predicted by commercial FEA (Finite Element Analysis) software ANSYS for various conditions. A good correlation between them was achieved in an overall sense, however the reduction of natural frequencies due to the existence of preaxial loads was not apparent when the vertical load level was about up to 38% of its resistance. Some difficulties related to the field testing and parameter extraction for a very slender arch, as might arise from the influences of neighboring members, are carefully discussed.

• Journal of the Korean Society for Railway
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• v.20 no.4
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• pp.466-473
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• 2017

Recently, domestic railway related institutes are developing pantographs for high speed trains; to lighten the upper arm, this device has a composite structure of CFRP (Carbon Fiber Reinforced Plastic) and aluminum instead of conventional steel. In the case of KTX-Sancheon, the pantograph must have a large current capacity because this system is of power-car type, supplying all necessary power for the train through a single pantograph. If the thickness of the pipe is arbitrarily increased in order to increase the current carrying capacity, without analyzing the thermal characteristics of the aluminum pipe, the increase in the weight of the upper arm may cause degradation of the current collecting performance. Therefore, in this paper, using the thermal analysis technique, we analyze the temperature change characteristics of the aluminum pipe of the upper arm over time, while receiving power at the stationary state of the KTX-Sancheon; we also examine the adequacy of the minimum thickness of the aluminum pipe in accordance with the proposed pantograph flow capacity.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.36 no.6
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• pp.979-990
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• 2016

This study presents a nonlinear finite element procedure involving a phenomenological model to validate the tensile strain capacity of the X80 line pipe developed for the strain-based design purpose. The procedure is based on the Gurson-Tvergaard-Needleman (GTN) model, which models nucleation, growth and coalescence of void volume fraction occurred inside a metal. In this study, the user-defined material module (UMAT) is implemented in the commercial finite element platform ABAQUS and is applied to the nonlinear damage analysis of steel specimens. Material parameters for the nonlinear damage analysis of base and weld metals are calibrated from numerical simulations for the tensile tests of round bar and full thickness specimens. They are then employed in the numerical simulations for SENT (Single Edge Notch Tension) test and CWPT (Curved Wide Plate Test) and in the simulations, the tensile strain capacities are naturally evaluated. Comparison of the numerical results with the experimental results and the conventional empirical formulae shows that the proposed numerical procedure can fairly well predict the tensile strain capacity of X80 line pipe. So, it is readily expected to be effectively applied to the strain-based design procedure.

• Journal of the Korean Institute of Gas
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• v.24 no.5
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• pp.39-46
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• 2020

This paper is considered about centerline segregation of API 5L steel used in pipeline. Mn/S, Nb and C were known as segregated elements in the centerline of pipe thickness. The Mn usually was accompanied by S consisting of long viscous shape. Microstructure of the centerline was composed of MnS and Nb/Ti indusions including oxide. The segregation effect in centerline region was analyzed by OM, SEM/EDS and micro Vickers hardness. The Mn, Nb and C are retarded elements in transformation from austenite to ferrite or martensite. These elements could derive a bainitic microstructure as a kind of martensite, which is different from difference and element segregation between in matrix and centerline derived from steel melting and heat treatment.

• Journal of the Korean Society of Safety
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• v.33 no.2
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• pp.94-103
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• 2018

As of July 1, 2017, the method of quality management of construction equipment had been changed completely. In case of manufacturing and distributing pipe supports, the support length according to the safety certification standard shall be not more than 6 m and the compressive strength shall be not less than 40,000 N at the maximum height. However, the field tests for the quality control standard were usually performed at 3.5 m when the length of the pipe supports is 3.5 m to 4.0 m, and the compression strength was specified to be more than 35,300 N. This difference in the two standards can cause confusion in practice. In this study, the compression load of the pipe supports was tested and found to be more than 30% defective. Therefore, it is necessary to review the modification of the safety certification and quality standards to improve the standard requirements.

• Journal of Welding and Joining
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• v.32 no.5
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• pp.21-25
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• 2014

Oil and gas fields were left unexploited which deemed too deep and sour. New developing markets are emerging in this part and pipe manufacturers need demanding requirements in the combination of sour service requirements with heavier wall thickness required to cope with increasing water depths. Whilst, the strength and fracture toughness needed to meet the strict requirements In order to deliver the optimum sour properties in the final pipe, attention needs to be paid to each stage throughout the process from steel making. The main key during steel making is strengthening, securing mechanical properties and suppression of center segregation by adding proper chemical elements and controlling water cooling and plate rolling. Additionally in welding, it is required to prevent HAZ softening by high heat input during welding of heavy thick pipes and hydrogen assisted cracking in high strength steels with hard phases. In this paper, we introduce markets of sour resistant linepipe steels and in response to this, have a look in the development trend of sour resistant linepipe steels and its sour characteristics in welded joints.

• Journal of the Korean Society of Safety
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• v.35 no.3
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• pp.43-48
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• 2020

It is considered that most of reusable pipe supports, which are used as formwork support posting at construction sites, do not meet the performance standard. Due to the use of reusable pipe supports that do not meet such performance standard the potential risk of collapse accident is increasing. Therefore, this study identifies the status of compliance with performance standard, and presents the requirements for improving quality control to prevent the collapse of pipe supports reused at the construction site. First, if the female thread of the product with no clearance and new support pin with the diameter of 12mm are replaced at the same time for use, it is considered that the performance will be improved. Second, as the quality performance during use can be improved in the case of larger thickness of inner diameter compared to the case of larger thickness of outer diameter, it is necessary to increase the inner pipe thickness greatly than the current thickness. Based on the results of this study, it is expected that the performance the reusable pipe support (V4) can be improved, if the diameter of the support pin is 12mm, the female thread has a small clearance, and the inner tube thickness is 2.3 ~ 2.7mm. In addition, it is considered that other performance improvement factors included in the study results could be used as important data for improving the performance of reusable pipe support.

• Korean Journal of Materials Research
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• v.28 no.12
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• pp.702-708
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• 2018

This study deals with the effect of microstructure factors on the strain aging properties of API X70 pipeline steels with different microstructure fractions and grain sizes. The grain size and microstructure fraction of the API pipeline steels are analyzed by optical and scanning electron microscopy and electron backscatter diffraction analysis. Tensile tests before and after 1 % pre-strain and thermal aging treatment are conducted to simulate pipe forming and coating processes. All the steels are composed mostly of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite. After 1 % pre-strain and thermal aging treatment, the tensile test results reveal that yield strength, tensile strength and yield ratio increase, while uniform elongation decreases with an increasing thermal aging temperature. The increment of yield and tensile strengths are affected by the fraction of bainitic ferrite with high dislocation density because the mobility of dislocations is inhibited by interaction between interstitial atoms and dislocations in bainitic ferrite. On the other hand, the variation of yield ratio and uniform elongation is the smallest in the steel with the largest grain size because of the decrease in the grain boundary area for dislocation pile-ups and the presence of many dislocations inside large grains after 1 % pre-strain.