• Journal of the Korean Society for Precision Engineering
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• v.15 no.1
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• pp.152-159
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• 1998

Two angle-shaped extrusions have been studied in order to analyze the bending effect of the extruded product using the three-dimensional rigid-plastic finite element method. The velocity distribution at the outlet becomes the source for the construction of the bending configuration of the final product. in which an analytic scheme has been developed for the description of the bending. A systematic approach presented here appears to have sound agreement with the experimental result, and has been applied to a large extrusion of aluminum alloy.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.03a
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• pp.244-248
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• 1997

In the rolling process, keeping the accuracy of the slab width is a very important problem. So the edge rolling is used with the plate rolling. But in the edge rolling, a local contraction of width, called "width necking", occurs in the top and tail portion of a slab and becomes the cause of crop loss. In this investigation, the three dimensional deformation behavior in the edge-plate rolling is simulated by rigid plastic FEM(PROLL). And the influence of the rolling condition on "width necking" and the accuracy of width is examined.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.143-148
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• 1999

Design optimization is performed to calculated the draw-bead force for satisfying the design re-quirements. For an analysis tool a rigid-plastic finite element method with modified membrane element is adopted. response surface methodology is utilized for constructing the approximation surface for the optimum searching of draw bead force in sheet metal forming process. the algorithm developed is ap-plied to a design of the draw bead forces in a deep drawing process. The results show that the design of process parameters is applicable in complex metal forming analysis. It is also noted that the present algo-rithm enhances the stable optimum solution with small times of optimization iteration.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.9-12
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• 2000

The importance of the role of plastic spin in the rate-dependent response of materials at large deformations is the main objective of this work. After a brief presentation of a general consitutive framework for visco-rigid plasticity at large strains an isotropic/kinematic hardening and a visco-rigid plastic model are used to analyze the stress-strain response under simple shear. A clear understanding of the role of plastic spin is achieved by obtaining numerical analyzed results for different stress values in which the plastic spin consititutive parameters interrelaste with the strain rate and other more conventional model constants, Especially this paper is concerned with introducing behaviors of Al7075

• Transactions of Materials Processing
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• v.5 no.4
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• pp.281-287
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• 1996

Two kinds of blank shapes optimum and square are adopted to investigate formability. Optimum blank shape is determined to construct an L-shape cup with uniform height and without flange part. For this purpose rigid-plastic FEM analysis is applied with backward tracing technique. Maximum cup depth and strain distribution are measured experimentally for the products of the two kinds of blank shapes which are optimum and square. it is confirmed that deeper cup without severe thickness reduction can be obtained from the optimum shape.

• Transactions of Materials Processing
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• v.3 no.4
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• pp.440-453
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• 1994

The multi-stage deep-drawing processes including normal-drawing, reverse-drawing, and re-drawing are analyzed by use of the rigid-plastic finite element method. Computational results on the punch/die loads and thickness distributions were compared with the experiments of the current drawing processes. Deep-drawing processes of the redesigned shell to improve the specific strength and stiffness were simulated with the numerical method developed. With varying several process parameters such as blank size, corner radii of tools, and clearances, the simulation results showed the improvements in reducing the forming loads. Also forming defects were found during simulation and appropriate blank size could be verified.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.12
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• pp.2936-2948
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• 1993

Multi-stage deep drawing is an important sheet metal forming process. The deformation mechanisms of sheet metals during forming processes are complicated mainly due to the geometry and the lubrication of tools involved, the formability and the anisotropic behaviour of the material. The multi-stage deep-drawing processes including normal-drawing, reverse-drawing, and re-drawing are analyzed by use of the rigid-plastic finite element method. The anisotropic behaviour represented by r-value can be incorporated into the formulation. Punch/die loads and thickness distributions were obtained as results of simulating axisymmetric deep drawing processes. The computed results showed good agreements with experiments.

• Transactions of Materials Processing
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• v.5 no.2
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• pp.130-137
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• 1996

The sheet formability can be improved by the optimum drawbeads installation because draw-beads can control the flow of the metal into the die cavity when the punch enters into the die opening, In this study the drawing characteristics for step drawbead are analyzed by 2-D rigid -plastic FEM and also are measured experimentally. In addition for the validity of FEM theoretical results are compared with the experimental results. Especially the draw bead restrain-ing forces and the strain distributions of drawn specimens are obtained in both FEM and experiment. Also the effects of the drawbead dimensions drawing angles and blank holding forces on the drawing characteristics are investigated.

• Transactions of Materials Processing
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• v.5 no.2
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• pp.145-155
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• 1996

The conventional five-stage forming processes of the valve-spring retainer are simulated using the rigid-plstiv finite element method. As a design criterion the improved process should satisfy the maximum forging load during processes within the loading limit of the available press and should not induce any geometrical defects. hollow bars are recommended as initial billets to skip the heading and piercing processes. Through various simulations it is found out that the one stage process results in less forging loads and better strain distributions.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.9
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• pp.142-148
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• 2004

It is already known that hardness number of cold-forged product is in close conjunction with its effective strain. This paper presents the method to predict the relation between effective strains and hardness by using FE-simulation of hardness test from the conception that hardness indicates resistance to plastic deformation. The results of FE-simulation for the materials are compared with those of experiments and also compared with those of experiments in reference to show the feasibility of the proposed method. In addition, the present method was applied to the cold-forged product to verify the relation between hardness and effective strain. As a result, the predicted hardness number by the present method is in good agreement with experimental values. Prediction of hardness fur a cold-forged product comes to be possible by estimating the relation between effective strain and hardness using the proposed method in this study.