• Title/Summary/Keyword: 가속수명 시험

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Study on Accelerated Life Testing of Swing Reduction Gear Box for Hybrid Excavator (하이브리드 굴삭기용 선회감속기의 가속수명시험에 관한 연구)

  • Park, Jong Won;Choi, Byung Oh;Kim, Kyeong Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1407-1413
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    • 2013
  • The swing motion drive unit of a hybrid excavator is composed of an electrical motor instead of a hydraulic motor that is used in hydraulic excavators. The method to assess and guarantee the reliability of a hybrid excavator should consider combining the mechanical and the electrical failure mode effects. In particular, the swing reduction gear set of a hybrid excavator is operated under severe outdoor conditions; therefore, an accelerated life test, which is based on field operating condition, should be conducted for the newly developed reduction gear set. In this study, various qualitative methods for reliability engineering, such as FMMA, FMECA, FTA, and QFD, were used to develop the accelerated life test method for the swing drive reduction gear set for the hybrid excavator.

The study on Accelerated Life-Time Reliability Test Methods of Ni-Mn-B ternary alloy Plating(electrodeposit) (Ni-Mn-B 삼원합금도금 가속수명 및 신뢰성 평가에 대한 연구)

  • Ma, Seung-hwan;Noh, young-tai;Jang, gun-ik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.2993-2999
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    • 2015
  • Steel companies are applying Ni-B or Ni-Co alloy plating to protect the surface of Continuous casting mold, and they are using saccharin polish which causes crack on plating layer due to sulfur in saccharin. It is considered that the Ni-S compound causes the cracking and additional tensile stresses. The Ni-Mn-B ternary alloy plating was developed for suppression of crack by forming Mn-S compound before Ni-S compound is formed, but there were no domestic or international standard on the Ni-Mn-B alloy plating. Therefore, reliability evaluation standard was established to evaluate the newly developed Ni-Mn-B plating. To develop accelerating life testing method, FMEA(Failure Mode & Effective analysis) was used to analyze the cause of the main failure in plating. The Ni-Mn-B reliability standard included accelerating life test method, and it was categorized by the fundamental performance test, environment test, and accelerated life test, and was designed to guarantee 1 000 hours of B10 life with 80 % reliable level.

Empirical Bayesian Prediction Analysis on Accelerated Lifetime Data (가속수명자료를 이용한 경험적 베이즈 예측분석)

  • Cho, Geon-Ho
    • Journal of the Korean Data and Information Science Society
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    • v.8 no.1
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    • pp.21-30
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    • 1997
  • In accelerated life tests, the failure time of an item is observed under a high stress level, and based on the time the performances of items are investigated at the normal stress level. In this paper, when the mean of the prior of a failure rate is known in the exponential lifetime distribution with censored accelerated failure time data, we utilize the empirical Bayesian method by using the moment estimators in order to estimate the parameters of the prior distribution and obtain the empirical Bayesian predictive density and predictive intervals for a future observation under the normal stress level.

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A Reliability Study of Direct Flow Control Type Hydraulic Pump by the Electric Motor (전기모터에 의한 직접유량 제어방식 유압펌프의 신뢰성 연구)

  • Sung, Baek-Ju;Kim, Doh-Sik
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1033-1034
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    • 2011
  • 공작기계에 유압동력을 공급하는 유압동력발생장치의 신뢰성은 공작기계 전체의 신뢰성과 밀접한 관계를 가진다. 전기모터에 의해 유량을 직접제어하는 유압펌프의 시제품에 대한 신뢰성을 평가하기 위해서 성능시험, 내환경시험, 그리고 수명내구시험을 실시할 필요가 있다. 본 연구에서는 2단계 품질기능 전개를 통해 전기모터에 의한 직접유량 제어방식 유압펌프의 신뢰성평가 시험항목을 결정하였다. 시험항목에는 전기모터에 대한 항목, 유압펌프에 대한 항목, 하우징 및 냉각시스템에 대한 항목이 포함되어 있다. 신뢰성평가 시험 항목 중, 가장 큰 비중을 차지하는 수명내구시험에 대해 무고장수명시험을 산출하고, 시험소요시간 단축을 위한 가속모델을 제안하고, 실제 구동 조건을 적용하여 가속수명시험시간을 산출하였다.

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The Study on Estimating Life Cycle of 2.5 Inch Hard disk base on PC using enviroment (PC 사용 환경에 기반한 2.5 인치 하드 디스크의 수명주기 예측에 대한 연구)

  • Cho, Euy-Hyun;Park, Jeong-Kyu;Lee, Min-Woo;Kwon, Soon-Mu
    • Journal of Digital Contents Society
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    • v.15 no.2
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    • pp.301-308
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    • 2014
  • The mass storage of data and the importance of storage capacity lately has emerged. In this paper, we suggest the new method which estimate life cycle from acceleration life test about 2.5 inch hard disk driver as mass storage, which minimize the difference between real market annual failure rate and estimated failure rate. we obtain market transfer capacity per hours from returned 2.5inch hard disk drives about 309 numbers and accelerating transfer capacity per hours from acceleration life test. we calculate acceleration factor about duty cycle and estimate annual failure rate from failure rate and acceleration factors: temperature acceleration factor, duty cycle acceleration factor, the transfer capacity per hour represent the 93.4 % of user is 5.8 GB/hour, the transfer capacity per hour from acceleration life test is 81.4 GB/hour. the acceleration factor of duty cycle is 14.1. annual failure rate is stabilized at market one year after, annual failure rate is between 0.3 and 0.378. estimated annual failure rate is 0.4, so it is matched at 75~94 % between estimate annual failure rate and market annual failure rate. This study influence the estimate method of annual failure rate by the result of acceleration life cycle of manufacture.

Software Development for System Virtual Accelerated Life Testing (시스템의 가상 가속수명시험을 위한 소프트웨어 개발)

  • Kang, Bo-Sik;Chang, Mu-Seong
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.187-199
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    • 2012
  • In general, accelerated life testing is performed to reduce testing time. But it is difficult to apply accelerated life testing to a system besides components. This paper developed a software which estimates reliability measures of the system from results of accelerated life testing of components building the system. This software can handle the system with a large number of components and complex topology. Multiple failure modes of a component were also considered in this software. Based on the software, reliability measures of a gearbox example at several conditions were estimated from the accelerated life testing results of three components of the gearbox.

Test Standard for Reliability of Automotive Semiconductors: AEC-Q100 (자동차 반도체의 신뢰성 테스트 표준: AEC-Q100)

  • Lee, Seongsoo
    • Journal of IKEEE
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    • v.25 no.3
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    • pp.578-583
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    • 2021
  • This paper describes acceleration tests for reliability of semiconductors. It also describes AEC-Q100, international test standard for reliability of automotive semiconductors. Semiconductors can be used for dozens of years. So acceleration tests are essential to test potential problems over whole period of product where test time is minimized by applying intensive stresses. AEC-Q100 is a typical acceleration test in automotive semiconductors, and it is designed to find various failures in semiconductors and to analyze their causes of occurance. So it finds many problems in design and fabrication as well as it predicts lifetime and reliability of semiconductors. AEC-Q100 consists of 7 test groups such as accelerated environmental stress tests, accelerated lifetime simulation tests, package assembly integrity tests, die fabrication reliability tests, electrical verification tests, defect screening tests, and cavity package integrity tests. It has 4 grades from grade 0 to grade 3 based on operational temperature. AEC-Q101, Q102, Q103, Q104, and Q200 are applied to discrete semiconductors, optoelectronic semiconductors, sensors, multichip modules, and passive components, respectively.

A Comparative Study of Life Prediction using Accelerated Aging Tests and Machine Learning Techniques to Predict the Life of Composite Materials including CNT Materials (CNT소재를 포함하는 복합소재의 수명예측을 위해 가속열화 시험 및 머신러닝 기법을 이용한 수명예측 비교 연구)

  • Kim, Sung-Dong;Kim, Nam-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.05a
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    • pp.456-458
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    • 2022
  • Due to the environmental regulations of the International Maritime Organization, shipyards are conducting various researches to improve the efficiency of ships, and efforts are being made to reduce the weight of ships. Recently, composite materials including CNT materials have the advantage of being able to reduce weight by 40% or more compared to general steel plate materials, and have the advantage of being able to be used as a substitute for ship clamps or door skins. Therefore, in this study, to predict the life of composite materials including CNT materials, the results were compared through the accelerated deterioration test method and the life prediction using machine learning techniques. The accelerated degradation test used the Arrhenius model equation, and the machine learning method predicted the life using a regression analysis algorithm.

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Acceleration Test Method for Failure Prediction of the End Cap Contact Region of Sodium Cooled Fast Reactor Fuel Rod (소듐냉각 고속로 연료봉단의 접촉부 손상예측을 위한 가속시험 방법)

  • Kim, Hyung-Kyu;Lee, Young-Ho;Lee, Hyun-Seung;Lee, Kang-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.375-380
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    • 2017
  • This paper reports the results of an acceleration test to predict the contact-induced failure that could occur at the cylinder-to-hole joint for the fuel rod of a sodium-cooled fast reactor (SFR). To incorporate the fuel life of the SFR currently under development at KAERI (around 35,000 h), the acceleration test method of reliability engineering was adopted in this work. A finite element method was used to evaluate the flow-induced vibration frequency and amplitude for the test parameter values. Five specimens were tested. The failure criterion during the life of the SFR fuel was applied. The S-N curve of the HT-9, the material of concern, was used to obtain the acceleration factor. As a result, a test time of 16.5 h was obtained for each specimen. It was concluded that the $B_{0.004}$ life would be guaranteed for the SFR fuel rods with 99% confidence if no failure was observed at any of the contact surfaces of the five specimens.