• 제목/요약/키워드: 가상내구시험

검색결과 13건 처리시간 0.023초

가상내구시험을 통한 차량 샤시 부품 내구성 예측에 관한 연구 (Analysis of Durability of Vehicle Chassis Part in Virtual Test Lab)

  • 조병관;하정호
    • 대한기계학회논문집A
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    • 제37권6호
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    • pp.747-752
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    • 2013
  • 최근들어, 차량개발 비용과 시간을 줄이기 위한 가상 내구 시험 기법의 사용이 늘어나고 있다. 본 논문에서는 다물체 동역학 모델과 피로 해석을 이용한 가상 내구시험법을 제시 하였다. 유연 다물체 모델을 적용한 전륜현가장치 시스템의 휠센터에 벨지안로와 같은 내구시험로에서 측정한 도로하중이력을 입력하여 각 부품에 부여되는 동응력을 구하였다. 그리고 해석결과를 검증하기 위해 각 부품에서 측정한 동하중과 해석결과를 비교하였으며 범용피로해석프로그램을 이용하여 부품의 내구성을 예측하였다.

자동차 현가모듈의 내구설계를 위한 가상 내구시험기법 정립 및 응용 (Virtual Durability Test Procedures and Applications on Design of a Vehicle Suspension Module)

  • 손성효;허승진
    • 한국자동차공학회논문집
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    • 제11권4호
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    • pp.144-150
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    • 2003
  • Recently, the virtual test techniques using computer simulation play an important part in the vehicle development procedures in order to reduce the development time and cost by replacing the physical prototypes of the vehicle components or systems with the virtual prototypes. In this paper, virtual durability test procedures for the vehicle suspension module have been developed. Virtual durability test consists of dynamic simulation computing load history of suspension components, fatigue analysis computing the life of components. A vehicle suspension module for dynamic simulation are developed and validated by comparison with the measured data obtained from the field vehicle test. And on the basis of the validated vehicle suspension model, fatigue analysis has been performed for the virtual durability design of the suspension components.

가상시험법을 이용한 알루미늄 너클의 내구수명 평가 (Durability Performance Evaluation of an Aluminum Knuckle using Virtual Testing Method)

  • 고한영;최규재
    • 한국자동차공학회논문집
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    • 제18권1호
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    • pp.44-50
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    • 2010
  • Durability performance evaluation technology using Virtual Testing Method is a new concept of a vehicle design, which can reduce the automotive components design period and cost. In this paper, the fatigue life of an aluminum knuckle of a passenger car is evaluated using virtual testing method. The flexible multibody dynamic model of a front half car module is generated and solved with service loads which are measured from Belgian roads. Using a multibody dynamic analysis software, the flexible multibody dynamic simulation of a half car model is carried out and the dynamic stress profile of an aluminum knuckle is acquired. The stress profile is exported to a fatigue analysis software and durability performance of an aluminum knuckle is evaluated.

가상시험기법을 이용한 승용차 전륜 알루미늄 서브프레임 내구설계 (Durability Design of a Passenger Car Front Aluminum Sub-frame using Virtual Testing Method)

  • 남진숙;신행우;최규재
    • 한국생산제조학회지
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    • 제21권3호
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    • pp.368-375
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    • 2012
  • Durability performance evaluation of automotive components is very important and time consuming task. In this paper, to reduce vehicle component development time and cost virtual testing simulation technology is used to evaluate durability performance of a passenger car front aluminum sub-frame. Multibody dynamics based vehicle model and virtual test simulation model of a half car road simulator are validated by comparisons between rig test results and simulation results. Durability life prediction of the sub-frame is carried out using the model with road load data of proving ground which can evaluate accelerated durability life. We found that the durability performance of the sub-frame is sufficient and it can be predicted within short time compared to rig test time.

실 주행조건을 고려한 군용 소형트럭의 가상 내구해석 (Virtual Fatigue Analysis of a Small-sized Military Truck Considering Actual Driving Modes)

  • 서권희;임현빈;송부근;안창순
    • 한국자동차공학회논문집
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    • 제16권4호
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    • pp.120-127
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    • 2008
  • A military vehicle undergoes normal to extreme driving conditions, which consequently induce the fatigue and fracture of cabin and frame. So, it is important to estimate the fatigue life of two components at an initial design stage. In this paper, Modal Superposition Method(MSM) was applied to evaluate the durability performance of a small-sized military truck. For reliable durability analysis, a Virtual Test Lab(VTL) Model was established by correlation with experimental results. These data were extracted from actual driving test, modal test, and SPMD(Suspension Parameter Measuring Device) test. This process shows that Virtual Fatigue Analysis can be a useful approach in the development of military vehicles as well as commercial vehicles.

차량 부품의 내구성 평가를 위한 가상시험실 구축 (The Durability Performance Evaluation of Automotive Components in the Virtual Testing Laboratory)

  • 김기훈;강우종;김대성;고웅희;임재용
    • 한국자동차공학회논문집
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    • 제14권3호
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    • pp.68-74
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    • 2006
  • The evaluation of durability performance in Virtual Testing Laboratory(VTL) is a new concept of vehicle design, which can reduce the automotive design period and cost. In this study, the multibody dynamics model of a car is built with a reverse engineering design. Hard points and masses of components are measured by a surface scanning device and imported into CAD system. In order to simulate the non-linear dynamic behavior of force elements such as dampers and bushes, components and materials are tested with specialized test equipments. An optimized numerical model for the damping behavior is used and the hysteresis of bush rubber is considered in the simulation. Loads of components are calculated in VTL and used in the evaluation of durability performance. In order to verify simulation results, loads of components in the vehicle are measured and durability tests are performed.

단청안료의 열화 현상 분석 및 가시화 방안 (Analysis and Visualization on Aging Effects for Dan-Cheong Pigments)

  • 신도경;김재원;안은영
    • 한국멀티미디어학회:학술대회논문집
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    • 한국멀티미디어학회 2012년도 춘계학술발표대회논문집
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    • pp.312-313
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    • 2012
  • 단청의 열화현상에 대한 연구는 주로 건축재로서의 내구성 향상에 초점을 두고 연구가 진행되고 있으나 본 연구는 가상유적지 재현을 위해 가상 건축물의 사실감을 높이기 위한 방안으로서 열화현상을 분석하고 가시화 하는데 초점을 두었다. 이를 위해 먼저, 전통건축에 나타나는 단청의 열화과정을 인간이 인지하는 색채감의 변화에 초점을 두고 연구를 진행한다. 우리나라 단청에서 사용된 안료를 살펴보고 문화재관리청에서 선정한 무기안료와 유기안료를 중심으로 내후성 시험을 통해 안료의 열화현상을 분석한다. 단청의 열화를 크게 색변과 박리 현상으로 나누어 촉진내후성시험기를 통해 얻어진 결과를 토대로 목조 전통건축의 열화현상을 분석한다.

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가속내구시험 마모영역 판별에 대한 이미지 분석 연구 (A Study on Image Analysis for Determination of Wear Area in Accelerated Durability Test)

  • 천민우;이철희
    • Tribology and Lubricants
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    • 제38권4호
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    • pp.128-135
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    • 2022
  • In the product development process, the reliability of the product can be secured through durability tests. However, since the durability test method is expensive and time consuming, a method to save time and money by utilizing virtual product development (VPD) is required. However, research on the accuracy of the results of virtual product development is required. In this paper, an accelerated durability test was designed and conducted using a planetary gear decelerator. And an analysis model under the same conditions was created and simulated. To correlate the results of the experiment with the results of the analytical model, created a model that can discriminate the wear region using one of the data mining methods, the k-means algorithm method and HSV (Hue, Saturation, Value). The wear area is compared by counting the number of pixels defined as wear through a discrimination model. A similar ratio was calculated by comparing the pixel ratio of the area determined as wear in the entire area. It showed a similar ratio of about 70%, and it is necessary to improve the discrimination method.

가상 시험 모델을 이용한 군용 대형트럭의 내구해석 (Durability Analysis of a Large-sized Military Truck Using Virtual Test Lab)

  • 서권희;송부근;임현빈;장헌섭;오철조;유웅재
    • 한국자동차공학회논문집
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    • 제19권3호
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    • pp.57-64
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    • 2011
  • In general, the durability performance of a large-sized military truck has been checked through a field durability test which required many man-hours and costs. To reduce these expenses, the durability analysis using a VTL(Virtual Test Lab) at an initial design stage was introduced recently. In this paper, the VTL with a multi-post testrig template for a large-sized truck was developed to compute the load histories transferred to cabin and chassis frame. The VTL consisted of trimmed FE models of cabin, chassis frame, and deck, dynamic models of front and rear suspensions, and a 8-post testrig template. The basic characteristics of the VTL were correlated with experimental results which had been extracted from actual driving test, modal test, and static weight test. The fatigue analysis using MSM(Modal Superposition Method) was applied to evaluate the durability performance of a large-sized military truck. From a series of analytic methods, it is shown that the fatigue analysis process using the VTL could be a useful tool to estimate the fatigue lives and weak areas of a large-sized military truck.

자동차용 방진고무의 찢김시험 및 찢김에너지 정식화 (Tearing Test for Automotive Vibroisolating Rubber and Formulation of Tearing Energy)

  • 문형일;김헌영;김민건;김호
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1669-1674
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    • 2012
  • 일반적인 고무 부품의 해석적 피로 수명 예측은 다양한 피로시험 결과를 바탕으로 정의되는 피로 수명식이 사용된다. 그러나, 이와 같은 방식은 피로 시험에 사용되는 비용적, 시간적인 문제로 인해 설계과정에서 매우 제한적으로 사용된다. 더욱이, 고무재료의 비규격화 및 임의적인 특성변화가 피로시험 결과의 데이터베이스화를 어렵게 만든다. 본 논문에서는 찢김에너지를 이용한 또다른 피로수명 예측 방식을 제안하였다. 자동차용 방진고무들에 대한 동적, 정적 찢김시험 및 복잡한 형상을 갖는 고무 부품의 찢김에너지를 계산하기 위하여 가상 결함을 고려한 유한요소 정식화를 수행하였다. 제안된 방법을 사용하여, 자동차용 모터 마운트의 피로 수명을 예측해 보았고, 실제 수명과 예측된 수명을 비교하여 신뢰성을 검증해 보았다.