• 제목/요약/키워드: 가공연화

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304 스테인레스강의 고온소성변형특성에 미치는 정적연화 효과 (Effect of Static Softening on Hot Plastic Deformation Behaviour for 304Stainless Steel)

  • 조상현;김유승;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.185-188
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    • 1997
  • Static restoration during hot interrupted deformation of 304 stainless steel was studied in the temperature range from 900 to 1100$^{\circ}C$ under various strain rate of 0.05∼ 5/sec and pass strain of 1/4∼3 times peak strain. The static restoration was dependent on the pass strain, deformation temperature and strain rate. Fractional softening(FS) values increased with increasing strain rate, deformation temperature and pass strain. Recystallization kinetics was well explained by the Avrami equation and the time for 50% recrystallization was evaluated using equation of t0.5=2.01${\times}$10-10$\varepsilon$-.156$\varepsilon$ -0.81Dexp(196.66/RT)

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동적재료모델 및 연화모델을 응용한 SAF 2507 강의 열간단조 유한요소해석 (Application of Dynamic Materials and Softening Models to the FEM Analysis of Hot Forging in SAF2507 Steel)

  • 방원규;정재영;장영원
    • 소성∙가공
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    • 제12권4호
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    • pp.308-313
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    • 2003
  • High temperature deformation and softening behavior of SAF 2507 super duplex stainless steel (SDSS) has been investigated in connection with an FEM analysis of hot forging process. Flow curves at various strain rates and temperatures were determined first from compression tests, and the kinetics of dynamic recrystallization were also formulated through the analysis of load relaxation test results. Using the dynamic materials theory proposed by Prasad, the deformation behavior was effectively determined for various conditions. Constitutive relations and recrystallization kinetics formulated from the test results were then implemented in a commercial FEM code. The forming load as well as the distribution of recrystallized volume fraction after forging was successfully predicted by means of the flow stress compensation formulated upon the volume fraction of recrystallization and adiabatic heating.

SCM 440 강재의 정적 및 준동적 연화에 미치는 공정변수의 영향 (Effects of Process Variables on Static and Metadynamic Sofetning of SCM 440)

  • 한형기;김성일;정태성;유연철
    • 소성∙가공
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    • 제9권1호
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    • pp.80-87
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    • 2000
  • The static softening behavior of SCM 440 could be characterized by the hot torsion test in the temperature ranges of 90$0^{\circ}C$~110$0^{\circ}C$and strain rate ranges of 0.05/sec~5/sec. Interrupted deformation was performed with 2 pass deformation in the pass strain ranges of 0.25$\varepsilon$p~3$\varepsilon$p and interrupted time ranges of 0.5~100sec. The dependences of process variables, pass strain ($\varepsilon$i), stain rate ($\varepsilon$), temperature (T) and interpass time (ti), on static recrystallization (SRX) and metadynamic recrystallization (MDRX)were individually predicted from the modified Avrami's equations, The dependence of pass strain on MDRX was neglectable. Comparison of the softening kinetics between MDRX and SRX showed that the rate of MDRX was more rapid than that of SRX for the same deformation variables. Controlled multipass deformations were performed using static and metadynamic recrystallization of SCM 440.

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CO2 레이저 보조가공에 의한 세라믹재료의 가공성에 관한 기초 연구 (The Basic Study on Machinability of Ceramics in CO2 Laser Assisted Machining)

  • 김종도;이수진;박서정
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권2호
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    • pp.322-329
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    • 2009
  • Machinability of LAM(Laser Assisted Machining) has been studied for ceramics such as $Al_2O_3$, $Si_3_N4$ and $ZrO_2$ by $CO_2$ laser. It was possible to remove ceramics by PCBN tool because material became softening and deterioration by local laser beam irradiation. The advantage of LAM is the ability to produce larger material removal rates and tool life. But, for cutting of $Al_2O_3$ and $ZrO_2$, stage of laser power control was needed owing to thermal shock with high temperature of workpiece by laser power. And when $Si_3N_4$ was machined by LAM, $N_2$ gas spouted from surface of one cause of high temperature. Characteristics of LAM were analyzed using pyrometer, dynamometer, SEM and EDS to measure temperature of workpiece surface, cutting force, variation of machining surface and structure of lattice respectively. As the result of this study, it was found that machinability of LAM for ceramics in $CO_2$ laser and mechanism of LAM was different according to the kind of ceramics because of properties of materials.

$SiC_P$/A1-Si 복합재료의 정적연화가 열간가공성에 미치는 영향 (Effects of Static Softening on Hot Workability of $SiC_P$/A1-Si COmposites)

  • 고병철;전정식;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 추계학술대회논문집
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    • pp.172-180
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    • 1995
  • Isothermal interrupted deformation behavior of 10vol.%SICp/AI-Si composites was investigated by hot torsion test at the temperature ranges from 27$0^{\circ}C$ to 43$0^{\circ}C$ and at strain rate range of 1.26X10-2~2.16X10-1/sec. With increasing pass strain, flow stresses were high compared to continuous deformation condition. Fractional softening was increased with temperature imterruption time and pass strain. Fractional softening of 10vol.%SiCp/AI-Si composites was lower than that of AI-Si matrix at 37$0^{\circ}C$. However at high temperature of 43$0^{\circ}C$, SiC particle promoted static softening, diminishing the dislocation density at the interface of AI-Si matrix and reinforcements, then this resulted in higher fractional softening in composites. Both of failure strain improved reducing the fracture of SiC particle and Si precipitates above 32$0^{\circ}C$, however at low temperature of 27$0^{\circ}C$, the softening effect by interrupted deformation was found to be negligible.

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매실의 다양한 이용을 위한 가공 저장 및 포장방법

  • 은종방;김철암;차환수
    • 식품저장과 가공산업
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    • 제3권1호
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    • pp.68-80
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    • 2004
  • 매실을 다양하게 이용하고 부가가치를 높이며 매실의 품질저하 방지 및 이용성 증대를 도모하기 위하여 실시된 지금까지의 매실의 가공, 저장 및 포장 방법에 대한 것을 조사하였다. 매실의 저온저장 시청매실은 $0\~1^{\circ}C$의 저온보다도 $5\~8^{\circ}C$에서 저온 장해가 발생하기가 쉽다고 보고되었다. 이러한 장해를 방지하기 위하여 수확직후에 $0^{\circ}C$정도의 냉수로 급속히 청매실의 품온을 저하시키면 $5\~8^{\circ}C$의 저장에서도 저온장해가 경감되고 추숙도 억제한다고 한다. 상온 CA저장 조건 하에서 청매실의 선도를 유지하기 하는데 대량으로 발생하는 에틸렌의 제거와 저산소($2\%$ 하한), 고이산화탄소($8\%$)의 가스조성이 효과적이라고 보고되었다. 청매실의 저장 중 선도유지를 위하여 청매실을 저밀도폴리에틸렌(LDPE 20${\mu}m$) 필름 봉투에 포장하여 에틸렌 제거제를 넣고 $20^{\circ}C$에 저장한 결과, 에틸렌생성량은 낮은 수준으로 유지되었고 연화에 의한 품질저하가 현저히 억제된는 것을 볼 수 있다. 그리고 MA포장(LDPE 30${\mu}m+$에틸렌제거제)에서도 청매실의 녹색유지 효과가 탁월하였고 이산화탄소 농도가 높을수록 황화가 억제된 것이 연구에 의하여 밝혀졌다. 포장재의 두께를 달리할 때 청매실의 선도유지 효과도 서로 다르게 나타난다고 보고되었다. 청매실을 두께가 다른 필름에 포장, $25^{\circ}C$에서 8일간 저장한 매실은 LDPE 20, 30 필름에 포장한 것이 저장 8일에도 녹색을 그대로 유지한 것을 보아 선도유지 효과가 있음을 알 수 있다. 그리고 중량감소은 LDPE 30, 40이 적게 나타났고 장해정도는 LDPE 20, 30 적게 나타났다. 청매실의 저장 중 선도유지가 가장 양호한 LDPE 30 포장재에 청매실과 함께 탄산가스흡수제, 에틸렌제거제를 각각 또는 혼합첨가하고 밀봉한 후 $25^{\circ}C$에서 10일간 저장한 매실은 에틸렌제거제 첨가한 것이 녹색유지효과와 선도유지효과가 좋았으며 매실의 장해발생도 가장 낮은 것으로 보고되었다. 매실을 이용하여 제조되는 가공식품으로는 매실주, 매실차, 매실 Fruit leather, 매실절임, 고추장장아찌, 매실식초, 매실잼, 매실김치 등이 있다. 앞으로 매실의 이용을 증진시키고 소비를 더욱 촉진시키기 위해서는 매실의 생리학적특성을 이해하여 더욱 효과적인 저장 및 포장방법을 개발하고 생리활성을 이용한 새로운 매실제품의 개발에 대한 연구가 뒤따라야 할 것이다.

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고온단속변형량이 단상 Cu-Zn합금의 정적연화에 미치는 영향 (Effect of Hot Interrupted strain on Static Softening of Single Phase Cu-Zn Alloy)

  • 권용환;조상현;유연철
    • 소성∙가공
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    • 제4권2호
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    • pp.169-179
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    • 1995
  • Static restoration mechanism during hot interrupted deformation of Cu-Zn alloy was studied in the temperature range from $550^{\circ}C$ to $750^{\circ}C$ and at a constant strain rate of 0.1/sec. At a given temperature, the hot interrupted deformations were performed with variation of interrupted time $t_i$ form 1 to 50 sec and of interrupted strain ${\varepsilon}_i$ from 0.15 to 0.90. From the analysis of the values of the critical strain of ${\varepsilon}_c$ for tje initiation of dynamic recrystallization and the peak strain of${\varepsilon}_p$, the relationship ${\varepsilon}_c{\fallingdotseq}0.7{\varepsilon}_p$ was obtained. It was clarified that the softening of the interrupted deformation was mainly the static recrystallization and the fractional softening(FS) which was over 30% mostly confirmed this result. The fractional softening of the interrupted time $t_i$ especially and pre-strain. The FS increased with increasing strain rate, interrupted time and pre-strain. The change of microstructures after hot deformation could be predicted by the FS. when the FS was 30~100%, static recrystallization was happened and grain growth was observed at the condition which was $750^{\circ}C$ deformation temperature, 0.45 prestrain and this condition's FS value was over 100%.

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다축응력상태에서의 304 스테인리스강의 고온 파괴수명에 관한 연구 (High temperature rupture lifetime of 304 stainless steel under multiaxial stress states)

  • 김호경;정강;정진성
    • 대한기계학회논문집A
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    • 제22권3호
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    • pp.595-602
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    • 1998
  • Specimens of 304 stainless steel were tested to failure at elevated temperatures under multiaxial stress states, uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times are compared for uniaxial, biaxial, and triaxial stress states with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the principal facet stress gives the best correlation for the material investigated, and this parameter can predict creep life data under multiaxial stress states with rupture data obtained with specimens under uniaxial stresses. The results also suggest that grain boundary cavitation, coupled with localized deformation processes such as grain boudary sliding, controls the lifetimes of the specimens.

새로운 압연Process 구축을 통한 연화소둔 열처리생략강개발 (Development of Low Annealing treatment omission steel by new rolling process)

  • 김병홍;최규성;허춘열;김경원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.27-36
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    • 2004
  • Contemporary objectives for steel rod rolling processing are increasingly complex and often contrasting i.e. obtaining a desired product with optimum combination of properties such as strength, toughness and formability at lower cost. Low-alloy steel rods have been produced with several heat treatments for drawing and forging processes at room temperature. In order to reduce these heat treatments much of the researches concerning of high temperature mechanical behavior of steel rods have been conducted at wire rod mill of POSCO. In this present work, optimizations of rolling temperature and cooling rate for JS-SCM435 are performed to eliminate softening heat treatment(Low Temperature Annealing) for drawing process. The results from the optimization changed the microstructure of rods after rod rolling from Bainite with high tensile strength of 1000Mpa to Pearlite and Ferrite with appropriate strength of 750Mpa that is equivalent tensile strength after softening heat treatment.

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냉간 가공된 316L 스테인리스강의 저주기 피로 거동에 미치는 온도의 영향 (I) - 인장 및 반복 거동 - (The Influence of Temperature on Low Cycle Fatigue Behavior of Prior Cold Worked 316L Stainless Steel (I) - Monotonic and Cyclic Behavior -)

  • 홍성구;윤삼손;이순복
    • 대한기계학회논문집A
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    • 제28권4호
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    • pp.333-342
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    • 2004
  • Tensile and low cycle fatigue (LCF) tests on prior cold worked 316L stainless steel were carried out at various temperatures from room temperature to 650$^{\circ}C$. At all test temperatures, cold worked material showed the tendency of higher strength and lower ductility compared with those of solution treated material. The embrittlement of material occurred in the temperature region from 300$^{\circ}C$ to 600$^{\circ}C$ due to dynamic strain aging. Following initial cyclic hardening for a few cycles, cycling softening was observed to dominate until failure occurred during LCF deformation, and the cyclic softening behavior strongly depended on temperature and strain amplitude. Non-Masing behavior was observed at all test temperatures and hysteresis energy curve method was employed to describe the stress-strain hysteresis loops at half$.$life. The prediction shows a good agreement with the experimental results.