유체기계공업학회:학술대회논문집
Korean Society for Fluid machinery
- Annual
Domain
- Machinery > Energy/Environment Machine System
2000.12a
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The new development of turbo-compressor and fan in China is introduced here. For improving the performance of compressor and fan, we have studied the design method, numerical simulation, unsteady flow and the strategy for anti-surge control, got some achievement.
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The present experimental study is focused on the application of multi-point simultaneous measurement by PIV(Particle Image Velocimetry) to guide vane region within diffuser pump. Various different kinds of rotational velocity were selected as experimental condition. Optimized cross correlation identification to obtain velocity vectors is implemented with direct calculation of correlation coefficients. Fine optical setup concerned with PIV performance is arranged for the accurate PIV measurement of high-speed complex flow. Variable flow pattern are represented quantitatively at the stator region.
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The flow at the impeller exit is important to validate engineering design and numerical analysis of pumps. We installed axisymmetric collector instead of the volute casing, so there is no interaction between the impeller and casing. A hot-film probe and a high response pressure transducer are used to investigate the flow at impeller exit and vaneless diffuser region for design and off design flow rate. For a single suction centrifugal pump of low specific speed, the flow field such as velocity, flow angle, and total pressure are measured by traversing the probe across the vaneless diffuser. These data can be used for performance prediction, design, and numerical analysis of pumps.
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Vibration and noise problem in a hydraulic system became one of very important factors in evaluating the performance of a hydraulic system. It is known that vibration and noise in a hydraulic system is directly related to flow pulsation in the hydraulic pump in the system. This study investigated a modeling and simulation technique for pulsating flow in a swash plate type axial piston pump. The key design factors of the pump related to flow pulsation phenomenon of the pump are the physical parameters for notches on the valve plate of the pump. By the numerical analysis, effects of the physical parameters of the notch on the flow pulsation was elucidated.
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In order to analyse the effect of the fluid viscosity changes on the centrifugal pump, the computer simulation method and the performance correction chart are used. The centrifugal pump is designed using the traditional method, and the 3D computational grid is generated for the impeller and casing. Working fluids are water, high viscous oil and muddy water. The viscosity of muddy water is measured by the unsteady capillary tube viscometer. The pump performances are predicted well through the computer simulation. The performance curves of head and efficiency for oil and muddy water are decreased. The torques of oil and muddy water, which is calculated by performance correction chart are predicted at a lower value than the computer simulation.
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A five path ultrasonic and/or magnetic flowmeter were installed after valve. Five path ultrasonic flowmeter were tested to obtain it's performance in a water flow standard system and magnetic flowmeter. It's varied with straight pipe length(nD), install direction and valve position. All the results are summerized. The multi-path flowmeters(MUF) showed up to
$\pm0.5{\%}$ at a 2, 4, 8, 15D spacing : the MUF was significantly better than magnetic flowmeter at disturbed flow conditions. -
Experimental studies on the characteristics of annular jet pump were carried out in this paper. The effects of high pressure chamber on the characteristics of annular jet pump were sought in this paper. Experiments were done for three shapes of high pressure chamber, and for several lengths of the high pressure chamber. Three types of the high pressure chamber's entrances(
$90^{\circ}$ single inflow,$45^{\circ}$ single inflow, and$45^{\circ}$ double inflow) were tested. Water was used for both the primary fluid and secondary fluid. The results obtained in this study are as follows;$45^{\circ}$ double inflow type is the most effective among the tested three types of the high pressure chamber's entrances. The efficiency of jet pump with 400mm of high pressure chamber length is the highest among the chamber lengths tested in this study, thus indicating appropriate chamber length is required to get an efficient jet pump. -
The direct simulation Monte Carlo (DSMC) method is applied to investigate the flow field of a disk-type drag pump. The pumping channels are cut on both sides of a rotating disk. The rotor has 10 Archimedes' spiral blades. In the present DSMC method, the variable hard sphere model is used as a molecular model, and the no time counter method is employed as a collision sampling technique. For simulation of diatomic gas flows, the Larsen-Borgnakke phenomenological model is adopted to redistribute the translational and internal energies.
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Developed is a computer program for the prediction of the aero-acoustic performance characteristics such as discharge pressure, efficiency, power and noise level in the basic design step of axial flow fan. The flow field and the aerodynamic performance of fan are analyzed by using the streamline curvature computing scheme with total pressure loss and flow deviation models. Fan noise is assumed to be generated due to the pressure fluctuations induced by wake vortices of fan blades and to radiate via dipole distribution. The vortex-induced fluctuating pressure on blade surface is calculated by combining thin airfoil theory and the predicted flow field data. The predicted aerodynamic performances, sound pressure level and noise directivity patterns of fan by the present computer program are favorably compared with the test data of actual fan. Furthermore, the present computer program is shown to be very useful in optimizing design variables of fan with high efficiency and low noise level and in analyzing their design sensitivities.
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This paper describes the development of standard series for turbo blowers. In mass production system, it is very required to standardize blowers to improve the productivity of ordering, estimating, manufacturing. To standardize blowers, we performed researches on the effects of
$b_1$ (impeller inlet width),$b_2$ (impeller outlet width),${\beta}_1$ (blade inlet angle),${\beta}_2$ (blade outlet angle), Z(number of blades) of impellers and geometry of casing experimentally. Through this study, we chose the several best model of turbo blowers with high efficiency and low noise, which represent each specific speed series 63, 80, 100, 125, 160, 200, 250, 315. After the development of such standardized blowers, the test results are used to prepare the fan geometry and performance database for a selection software. -
The revision was proposed for forward curved bladed fans in order to make the KS B 6326 established in In in agreements with newly revised KS standards. This proposal includes modification of Application range, numbering system classification based on performance, and allowing dimensions for specified sizes.
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The mean streamline analysis using the empirical loss correlations has been developed for performance prediction of industrial mixed-flow fan impellers in the present study. New simple, but effective, models for the additional Euler input work characteristic and an internal recirculation loss due to internal flow reversal under the low flowrate conditions are proposed in this paper. Comparison of overall performance predictions with six sets of test data of mixed-flow fans is accomplished to demonstrate the accuracy of the proposed models. Predicted performance curves by the present set of loss models agree fairly well with experimental data for a variety of mixed-flow fan impellers over the entire operating conditions. The prediction method presented herein can be used efficiently in the conceptual design phase of mixed-flow fan impellers.
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During the operation, fatigue failures and cracks of duct plate due to excessive duct vibration occurred in the fan-duct systems of fossil fueled boilers. We measured static pressure variation(pressure pulsation) in the outlet, and also measured vibration at the outlet duct of a centrifugal fan. It was found that strong pressure Pulsation caused by the inlet vortex occurred in inlet vane of centrifugal fan in the middle range of vane opening. Thus, excessive duct vibration is caused by strong pressure pulsation. In this paper, it is shown that the frequency and amplitude of pressure pulsation depend mainly on vane opening and are compared with duct vibration. Also, effective solution for reducing pressure pulsation and vibration are presented.
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Aerodynamic optimization of an automotive air-conditioning blower is a hard task because of the highly complex flow phenomena related to three-dimensional flow separations and the unsteady nature caused by the interaction between primary and secondary air flows throughout the fan. In this paper, an aerodynamic study on a forward-curved centrifugal fan has been carried out Firstly we obtained the fan performance curves versus flow rates showing its unstable nature in the surging operation range. Secondly aerodynamic characterizations were carried out by investigating the velocity and pressure fields in the casing flow passage using a 5-hole pilot probe, at different operating conditions. Surface flow pattern near the cut-off area exhibits similar flow behavior above the best efficiency operating point, although the pressure level increases substantially with the Increase of flow rate. Vorticity in the casing passage flow occurs in all (low rates, downstream from the r-Z plane
$\theta$ =120 deg., where the position of its core changes with the circumferential location. Although complex, the general flow behavior were common, giving insight in its main aerodynamic features. -
Centrifugal fans are widely used and the noise generated by these machines causes one of the most serious problems. In general, the centrifugal fan noise is often dominated by tones at BPF(blade passage frequency) and its higher harmonics. This is a consequence of the strong interaction between the flow discharged from the impeller and the cutoff in the casing. However, only a few researches have been carried out on predicting the noise because of the difficulty in obtaining detailed Information about the flow field and casing effects on noise radiation. The objective of this study is to develop a prediction method for the unsteady flow field and the acoustic pressure field of a centrifugal fan, and to calculate the effects of small vanes that are attached in original impeller - Splitter impeller. We assume that the impeller rotates with a constant angular velocity and the flow field around the impeller is incompressible and inviscid. So, a discrete vortex method (DVM) is used to model the centrifugal fan and to calculate the flow field. The force of each element on the blade is calculated by the unsteady Bernoulli equation. Lowson's method is used to predict the acoustic source. The splitter impeller changes the acoustic characteristics as well as performance. Two-splitter type impeller and splitter impeller which splitter locates in jet region are good for acoustic characteristics.
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The turbulent broadband sound power from a forward curved bladed fan can be modeled by the trailing edge noise. The trailing edge noise is usually influenced by inflow turbulence, separation, and boundary layer on the blade. This paper reports the effects of the solidity (C/s) and the stagger angles upon the trailing edge noise with respect to the trailing edge shapes of circular-arc cambered blade of multi-bladed fan, and discusses the major physical mechanism of reduced noise lot the circular trailing-edged case.
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A turbopump system composed of two pumps and one turbine is considered. The turbine composed of a nozzle and a rotor is used to drive the pumps while gas passes through the nozzle, potential energy is converted to kinematic energy, which forces the rotor blades to spin. In this study, an aerodynamic design of turbine system is investigated using compressible fluid dynamic theories with some pre-determined design requirements (i.e., pressure ratio, rotational speed, required power etc.) obtained from liquid rocket engine (L.R.E.) system design. For simplicity of turbine system, impulse-type rotor blades for open type L.R.E. have been chosen. Usually, the open-type turbine system requires low mass flow rate compared to close-type system. In this study, a partial admission nozzle Is adopted to maximize the efficiency of the open-type turbine system. A design methodology of turbine system has been introduced. Especially, partial admission nozzle has been designed by means of simple empirical correlations between efficiency and configuration of the nozzle. Finally, a turbine system design for a 10 ton thrust level of L.R.E is presented.
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Honeycomb seals are used widely in gas turbines due to their good sealing performance and rotor-dynamic stability. Three-Dimensional complex flows in a honeycomb seal were analyzed in the present study. Friction factors were computed to predict the performance of a honeycomb seal based on pressure drop results for various honeycomb cell geometry and Reynolds numbers. Computed results for friction factor are compared to the available experimental data. Unlike in the experiment, where 'Friction-Factor Jump' phenomena are reported for some cases, computed results show no jump phenomena. The friction factors, however, are in good agreement with the experiment in no-jump cases.
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Secondary flows in gas turbines, especially those associated tip clearance and labyrinth seals, have become a focus of interest for engine manufacturers. In the past, many analytical and experimental studies, which focused solely on the flows in either tip clearances or seals, have been conducted. This paper presents an analytical model that describes the flow response in a single stage turbine induced by a finite sealing gap at the turbine rotor. The flow is assumed to be axisymmetric and the analysis is done in the meridional plane. Upon going through the stage, the radially uniform upstream flow is assumed to split into two streams one associated with the seal and the other which has gone through the blades. The former is referred to as the leakage flow, and the latter is referred the as the passage flow. The passage flow is assumed to be inviscid and incompressible while the flow in the seal can be modeled as either inviscid or viscous. Thus, the model is capable of predicting the kinematic effects of labyrinth seals on the turbine flow field.
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A method to search the design parameters for optimum stage matching has been used based on a 1-D mathematical model of a compressor, which uses the data obtained from the preliminary test to identify the design parameters. This methodology was applied with a two-stage axial compressor, which was originally designed for a helicopter gas turbine engine. After Identifying design parameters using preliminary test data, an optimization process has been employed to achieve the best matching between the stages (i.e., maximum efficiency of the compressor at its operation modes within a given range of the rotor speed under given restrictions for required stall margins and mass flow). 3-D flow calculations have been performed to confirm the usefulness of the corrections based on 1-D mathematical model. Calculational results agree well with the experimental data in view of the performance characteristics. Some promising results were produced through the methodology proposed in this paper in conjunction with flow calculations.
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A design method for transonic turbine blades is developed based on Navier-Stokes equations. The present computing process is done on the four separate steps, 1.e., determination of the blade profile, generation of the computational grids, cascade flow simulation and analysis of the computed results in the sense of the aerodynamic performance. The blade shapes are designed using the cubic polynomials under the control of the design parameters. Numerical methods for the flow equations are based on Van-Leer's FVS with an upwind TVD scheme on the finite volume. Applications are made to the VKI transonic rotor blades. Computed results are analyzed with respect to the aerodynamic performance and are compared with the experimental data.
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The performance of gas turbines decreases as their operating hours increase. Compressor fouling is the main reason for this time-dependent performance degradation. Airborne particles adhere to the blade surface and results in the change in the blade shape. It is difficult to exactly analyze the mechanism of the compressor fouling because the growing process of the fouling is very slow and the dimension of the fouled depth is very small compared with blade dimensions. In this study, an analytic method to predict the motion of particles and their deposition inside axial flow compressors is proposed. The analytic model takes into account the blade shape and the flow within the blade passage. Comparison of simulation result with field data shows the feasibility of the model. Influence of the particle distribution on the compressor fouling is also examined.
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The effects of diffuser shapes on the flowfields of a small-size turbo-compressor have been investigated by numerically and experimentally. It is important to optimal design of each elements for developing the small-size turbo-compressor Typical range of rotating speed of a small-size turbo-compressor is 40,000-70,000rpm. Numerical analyses are conducted to the rectangular and conical shapes of diffusers. Three-dimensional, steady, viscous governing equations are solved by SIMPLE algorithm. To prove the numerical results, experimental studies for the measurements of static pressure and temperature at the inlet and outlet boundaries are performed. Comparisons of these results are executed, and reasonable agreements are acquired.
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The effects of Reynolds number on the non-nulling calibration of a cone-type five-hole probe in low-speed flows have been investigated at the Reynolds numbers of
$2.04{\times}10^3,\;4.09{\times}10^3$ , and$6.13{\times}10^3$ . The calibration is conducted at the pitch and yaw angles in ranges between -35 degrees and 35 degrees with an angle interval of 5 degrees. The result shows that each calibration coefficient, in general, is a function of the pitch and yaw angles, so that the pre-existing calibration data in a nulling mode are not enough in accounting for the full non-nulling calibration characteristics. Due to the interference of the probe stem, the calibration coefficients have more Reynolds number sensitivity at positive pitch angles than at negative ones. -
본 연구에서는 고속의 원심압축기에서 스톨 발단에 관한 연구를 수행하였다. 스톨을 일으키는 요인과, 스톨이 발생하기 전에 이를 미리 경고할 수 있는 방법을 주된 연구 주제로 삼았다. 원주방향으로 균일하게 분포된 8개의 고속응답 압력변환기를 사용하여 순간압력을 측정하였으며, 이 신호를 공간 푸리에 변환(space Fourier transform)을 사용하여 스톨의 발단을 알리는 신호를 측정하였고, 회전하는 파의 에너지(Traveling Wave Energy) 방법을 사용하여 스톨을 미리 경고하는 방법에 대하여 연구하였다. 회전하는 파의 에너지 방법은 스톨을 경고하는 데 좋은 성능을 보였으며, 저속에서는 약 임펠러 100회전, 중간속도에서는 약 200회전, 그리고 고속에서는 약 임펠러 1000회전의 경고시간을 보였다. 그리고 스톨 발단 근처에서 공간 푸리에 계수의 위상이 임펠러 주파수의 속도로 선형적인 증가를 보이는 구간이 나타났으며, 또한 임펠러 주파수의 스펙트럼이 스톨로 접근하면서 증가하는 것으로부터, 임펠러 주파수가 스톨을 일으키는 중요한 요인으로 작용함을 알 수 있었다. 또한 임펠러의 회전속도에 관계없이 스톨로 접근하면서 임펠러 주파수의 스펙트럼이 증가하므로, 이 값이 스톨을 경고하는 방법으로 사용될 수 있음을 보였으며, 약 임펠러 2n회전의 경고시간을 얻을 수 있었고, 임펠러의 속도가 빠를수록 긴 경고시간을 얻었다. 이 방법의 개발로 하나의 센서의 측정만으로도 효과적으로 스톨을 경고할 수 있는 기반을 마련하였다.
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Off-design experimental performance was investigated for a small centrifugal compressor, whose impeller diameter is about 125mm, used in an industrial gas turbine. Test rig was designed and manufactured with a radial inflow turbine and a combustor to supply driving power to the compressor. Static pressure was measured on the casing of the impeller, vaneless diffuser, vaned diffuser and volute. Total pressure was obtained using specially fabricated rakes at the vaned diffuser throat and exit. Circumferential nonuniformity was found, near surge, in the Impeller, vaned diffuser and volute region. Spanwise nonuniform flow from the impeller affected the total pressure defects in the vaned diffuser region. Static pressure distortion in the circumferential direction in the volute was found near surge, where the minimum occurred near 140 degree position.
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Primary function of a centrifugal compressor volute is to serve the flow from the impeller and diffuser to pipe system. But losses in volutes at off-design lead to poor stage efficiency and reduction of operating range. This is largely caused by the interaction between the impeller and volute flow fields. The magnitude of distortion is increased as the operating point is away from the design point and, as a result, the interaction between the impeller and volute is stronger. The objective of present study is to find the characteristics of tile flow in the diffuser and volute of the centrifugal compressor with rectangular cross-sectional volute. The measurements are carried out in two cases with the existence and nonexistence of the volute casing. The detailed pressure is presented by comparing the experimental results obtained at two cases with each others.
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Two representative finite volume methods, i.e., the time marching method and the pressure correction method, were applied to 8 centrifugal compressor impeller flows, with low to very high level of pressure ratio, among which 7 impellers' experimental performance is given in the open literature. The present study is focused on the prediction differences from both methods, developed by the authors, in the pressure correction method's point of view. In all cases, the time marching method gives a satifactory solution, but the pressure correction method does not. Up to about
$18\%$ less level of total-to-total pressure ratio is predicted by the pressure correction method as the level of the impeller pressure ratio increases up to about 10. The drop of total pressure ratio is caused by the underestimation of static pressure rise which seems to be attributed to inappropriate linearization and discretization of the pressure/density coupling terms in the pressure correction equation. -
As the second part of the author's study, the aerodynamic blockage and the slip factor of 8 centrifugal compressor impellers are investigated, when the flow rate is changed from numerical stall to choke, using three-dimensional Navier-Stokes analysis results. Based on all the exit blockage distributions, an improved model equation with two adjusting coefficients is developed for the use in design processes with the agile engineering purpose. A popular expression of constant slip factors, the Wiesner's equation, cannot be applied in design processes when more accurate prediction is strongly required at design and off-design points. Slip factor variation is found to be also influenced by the blade loadings at midspan. When the flow rate is changed, a pattern of the slip factor variations is assumed to be a simple form which can be explained using midspan blade loading distributions.
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Flow through turbine flow meter is simulated by solving the incompressible Navier-Stockes equations. The solution method is based on the pseudocompressibility approach and uses an implicit-upwind differencing scheme together with the Gauss-Seidel Line relaxation method. The equations are solved steadily in rotating reference frames and the centrifugal force and the Coriolis force are added to the equation of motion. The standard k-
$\epsilon$ model is employed to evaluate turbulent viscosity. -
유량을 정밀하게 측정하기 위해서는 유량계의 위치 선정이 매우 중요하다. 일반적으로 유량계가 설치되는 배관에는 확대관, 축소관, 엘보우, T자관, 밸브 등이 설치된다. 이러한 배관 연결기구는 매우 복잡한 유동현상을 야기하기 때문에 유량 측정에 지대한 영향을 미친다. 따라서 이러한 배관 연결기구가 설치되었을 때 관 내부의 유동현상을 이해하는 것이 유량을 정밀하게 측정할 수 있는 중요한 요소이다. 본 연구에서는 배관에 엘보우 T자관 밸브 등이 설치된 경우에 관내의 유동 특성을 상용코드인 FLUENT를 사용하여 전산해석 하였다. 축방향 속도 2차유동, 압력장 등을 계산하여 고찰하였으며, 또한 완전히 발달된 형태의 유동이 얻어질 때까지의 유동장의 변화를 검토하였다.
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The functions of the plug valve are the control of flow rate as well closing and opening pipe lines. Analyses on the flow characteristics in plug valve port are required to improve the performance and safety at severe operating conditions such as high-pressure and high-temperature. In this study, numerical analyses are carried out with varying the opening rate (fraction of the full open to close) of the valve and the shapes of valve Uk: straight, convex, concave and mixed shapes. The parameters influencing the flow characteristics in the valve are the discharge coefficient(
$C_v$ ) and the resistance coefficient( K). Therefore, the distributions of static pressure, velocity vector and stream lines are investigated, and$C_v$ and K are calculated in each opening rate and shape. In case of full open, the static pressure passed through the valve port has almost been recovered. However, in case of other opening rates, the pressure does not permanently regained due to pressure drop leading to loss. This phenomenon in each shape of the valve shows the different behaviors. Calculation results show that the mixed shape has the best flow attribute. -
Orifice meters and turbine meters are frequently used for measuring gas flow in gas industry. However, to insure the accuracy of the measurement, a certain length of the meter run at the upstream of the flow meter is required. The objective of this study is to analyze flow measurement errors of the orifice meter quantitatively for shorter lengths of the meter runs than those suggested in the standard manuals with variation of diameter ratio(
$\beta$ ratio) and flow rate and also to analyze flow measurement errors of the turbine meter with and without straightener. The test results showed that the flow measurement errors of the orifice meter were inversely proportional to the diameter ratio. In other words, when the diameter ratio is 0.3 and 0.7, the measurement error is$-7.3\%$ and$-3.5\%$ , respectively. the main reason of the measurement error is due to the swirl effect from the configuration of the meter run at the upstream of the flow meter. In case the length of the meter run is shorter than that suggested In the standard, the swirl effect is not removed completely and it affects the flow meter's performance. As mentioned above, the less the pipe diameter ratio, the mon the flow measurement error. It means that the swirl effect on the orifice meter increases as the$\beta$ ratio decreases. -
The flow computer named Kogas I has been developed for measuring high flow natural gas. The developed model is classified as individual type in order that one flow computer covers one metering line. Nearly all of the functions are adopted similar to the foreign, commercial flow computer, and the merit of this flow computer is being able to apply for both orifice and turbine meters. The performance has been verified through the field test for 2 years.
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상온 기체 유량 표준 시스템에서 물을 실링액으로 사용하는 습식 가스미터의 성능시험을 하였다. 습식 가스미터의 출구에서 습도를 측정하여 이를 보정에 사용하였다. 보정의 결과로 습식 가스미터가 가지고 있던 오차가 현저히 감축되는 것으로 보아 수분이 습식 가스미터의 성능에 지대한 영향을 미치는 것으로 본 실험에서 보여졌다. 이 결과로서 습식 가스미터의 성능 향상 및 국내 기술 개발에 유용한 데이터로 사용될 수 있을 것으로 기대된다.
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Numerical calculation is applied to centrifugal pump at design condition by using commercial code STAR-CD and Tascflow, and these results are compared with experimental data at impeller outlet. Numerical analysis is also performed by changing turbulence model and discretization scheme at design condition using Tascflow. Turbulence model and discretization scheme used to Tascflow are k-
$\epsilon$ , k-$\omega$ turbulence model and upwind, modified linear profile scheme. W;th the same turbulence model and discretization scheme, two results of STAR-CD and Tascflow are very similar. But there is significant difference in numerical results near hub and shroud of impeller with different kinds of turbulent model and discretization scheme at design condition. And with k-$\omega$ turbulence model and modified linear profile scheme, it is showed that numerical results are very similar to experimental results of impeller outlet -
A commercial CFD code is used to compute the 3-D viscous flow field within the impeller o( a centrifugal pump. Several preliminary numerical calculations are carried out to determine the influence of the parameters such as the grid systems, the numerical schemes, the turbulence models and the shape of the vaneless diffusers at the design flow rate. The results of the preliminary study are used for the calculation of the off-design flow conditions. The circumferentially averaged results such as the radial and tangential velocities, the exit flow angle, the slip factor, the static pressure and the total pressure are compared with the experimental data at the impeller exit to discuss the influence of the prescribed parameters.
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High efficient steam turbine stage has been developed with the help of the 3-dimensional design tool. In this stage design, the compound leaned stacking method has been adopted to reduce the secondary flow loss of a turbine passage and to increase the performance efficiency for the turbine nozzles. And the turbine buckets have been designed with the quasi-3-dimensional turbomachinery blade design method. To verify the stage design, therefore, the 3-dimensional numerical simulation of a steam turbine stage was conducted. In this design, CFX-TASCflow was employed to predict the turbulent flow of a steam turbine stage. The analysis was performed in parallel calculation using the HP N4000 8 CPUs machine. The result showed CFX-TASCflow could be used as the 3-dimensional flow analysis tool of steam turbine design.
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액체로켓인 KSR-III는 점화시 및 연소실 압력의 이상 저하시 추진제가 지나치게 많이 공급되는 것을 막기 위하여 케비테이션 벤튜리를 사용한다. 본 연구에서는 Fluent가 제공하는 케비테이션 모형을 사용하여 케비테이션 벤튜리 내부의 공동 발생과 이에 따른 유량제어 현상을 해석하였다. 케비테이션 모형은 공동의 붕괴를 효과적으로 예측하지 못하는 단점이 있지만 벤튜리를 통과하는 유량은 공동이 발생하는 위치에서 유효 유로 감소에 의하여 제한되므로 유량제어 현상을 성공적으로 관찰할 수 있었다. 결과로서 벤튜리 상류의 압력이 일정하게 유지될 때 하류의 압력 변동에 대하여 유량이 변화하지 않음을 확인하였다. 상류의 압력이 24.1bar로 일정하게 유지되고 벤튜리에서 압력차이가 3bar 이하일 때 공동은 발생하지 않았다. 압력차가 6bar 이상일 때 공동이 발생하며 (압력차 6bar인 경우와 비교하여) 9bar, 12bar의 압력차에 대한 유량 증가는 각각
$5\%,\;7\%$ 에 그쳐 주어진 작동조건에서 벤튜리로 유량제어가 가능하였다. -
The aerodynamics of the Wells turbine has been studied using a 3-dimensional, unstructured mesh flow solver for the Reynolds-averaged Navier-Stokes equations. The basic feature of the Wells turbine is that even though the cyclic airflow produces oscillating axial forces on the airfoil blades, the tangential force on the rotor is always in the same direction. Geometry used to define the 3-dimensional numerical grid is based upon that of an experimental test rig. The 3-dimensional Wells turbine model, consisting of approximate 220,000 cells is tested at four axial flow rates. In the calculations the angle of attack has been varied between
$10^{\circ}$ and$30^{\circ}$ of blades. Representative results from each case are presented graphically and analyzed. It is concluded that this method holds much promise for future development of Wells turbines. -
A modified k-
$\epsilon$ model is proposed for calculation of transitional boundary layer flows. In order to develop the eddy viscosity model for the problem, the flow is divided into three regions; namely, pre-transition region, transition region and fully turbulent region. The pre-transition eddy-viscosity is formulated by extending the mixing Length concept. In the transition region, the eddy-viscosity model employs two length scales, i.e., pre-transition length scale and turbulent length scale pertaining to the regions upstream and the downstream, respectively, and a university model of stream-wise intermittency variation is used as a function bridging the pre-transition region and the fully turbulent region. The proposed model is applied to calculate three benchmark cases of the transitional boundary layer flows with different free-stream turbulent intensity ($1\%{\~}6\%$ ) under zero-pressure gradient. It was found that the profiles of mom velocity and turbulent intensity, local maximum of velocity fluctuations, their locations as well as the stream-wise variation of integral properties such as skin friction, shape factor and maximum velocity fluctuations are very satisfactorily Predicted throughout the flow regions. -
The heat produced by the fission in the fuel of HANARO, 30 MW research reactor, is transferred from the primary cooling water to the secondary cooling water through heat exchangers, and the heat absorbed by the secondary cooling water is released into the atmosphere by the 33 MW cooling tower which is a mechanical induced draft and counter flow type. If the outlet temperature of cooling tower exceeds 33 of due to the loss of the cooling tower performance under reactor operation above
$50\%$ of the full power, the reactor power should be reduced to half of the full power for safe operation. Therefore, the cooling capability of cooling tower should be maintained for the reactor to be normally operated. To predict the capability of cooling tower for full power reactor operation of 30 MW, the performance test of cooling tower was done at the reactor present power of 24 MW and the capability was respectively evaluated by characteristics and performance curves methods in accordance with the Code of Cooling Tower Institute of U.S.A. to confirm the reliability of evaluation. As a result, it was confirmed, through the results of each evaluation, that the cooling capability of cooling tower meets the design required heat load. Also, the equations of the performance and the characteristics curves of the cooling tower, based on the collected data during this performance test, was obtained for developing the calculation program to predict the cooling capability during reactor operation. -
In a small centrifugal compressor system, a high-speed motor needs to be developed to drive impellers directly. Heat is generated by both electrical heating due to copper coil resistance and aerodynamic heating in the gap between the rotor and stator in a high-speed motor. Removal of the heat is essential to the design of such motors since most magnetic materials are brittle and can be easily fractured by the heat. In the present study the cooling flow fields and temperature distributions were analyzed by using computational fluid dynamics simulation for a high-speed motor which has air cooling system as well as water cooling system. In the analysis a conjugate heat transfer problem is solved by considering both convective heat transfer in the cooling system and conduction heat transfer in solid parts. Based on design drawings of a motor, air cooling system and water cooling system were analyzed to obtain temperature field and thus to check the coiling system performance. Also the cooling performance are studied for various flow rates of cooling air and water at the inlets.
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Port facilities and marine structures used in marine environment were encountered to corrosion damages because of the influence of
$Cl^-$ . Generally, to protect these accidents, mainly applied anti-corrosion paint and epoxy coating. But it was still remained erosion-corrosion damage such as impingement erosion, cavitation erosion, deposit attack. There was needs to develope the new coating materials to protective those corrosion damages. This paper, polyester glass flake, vinylester glass flake lining and epoxy coating for SS were investigated electrochemical tests and cavitation erosion test for corrosion behaviour under sea water. The main results obtained are as follows, 1) Surface of epoxy coating appear erosion pin hole but surface of polyester glass flake and vinylester glass flake lining do not appear erosion pin hole after impingement-cavitation erosion test in sea water. 2) Weight loss of polyester glass flake and vinylester glass flake lining do not occur after impingement-cavitation erosion test in sea water. 3) Corrosion current density of polyester glass flake lining less drained than epoxy coating and substrate under corrosion potential.. 4) Corrosion current density of vinylester glass flake lining with three coating less drained than that of polyester glass flake lining with two coating. -
In a power plant, it is generally accepted that a turbine governor system is necessary to control amount of steam supply toward the turbine system. There are many kinds of trouble at this governor system, which is recognized one of the most sensitive systems in the power plant. Especially we have experienced the internal leakage of motorization oil of servo valve. In the study, we investigated the mechanism of an internal leakage such as erosion by foreign materials and corrosion by chemical reaction between chloric healed oil and motorization oil. A precautionary measures is also performed to help the field service engineers.
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The crevice corrosion of local corrosion occur when the gap exist on metal surface. This crevice corrosion happen to region such as flange of pipe, contact part of casing, under gasket and packing, between valve disk and seat of pump etc. Especially The crevice corrosion of mild steel(SS 400) get serious. This paper was studied on the crevice corrosion of SS 400 in fluid environment. In
$0\%,\;2\%,\;3.5\%,\;5\% NaCl$ solution, the aspect of the crevice corrosion and polarization behavior under the crevice corrosion was investigated. And Weight loss rate of SS 400 with crevice and non-crevice was measured according to the NaCl concentration. The main results obtained are as follows : 1) Under crevice corrosion, the corrosion potential become less noble as the concentration of NaCl solution increased. 2) The current density under open circuit potential was high drained as concentration of NaCl solution increased by$3.5\%$ but the concentration increased over$3.5\%$ , the current density was low drained. 3) The weight loss rate of SS 400 was increased as concentration of NaCl solution Increased by$3.5\%$ , but the concentration increased over$3.5\%$ , that of SS 400 was decreased. 4) Effect of oxygen for crevice corrosion in the concentration of$3.5\%$ NaCl solution become sensitive than that$0\%$ NaCl solution.