DOI QR코드

DOI QR Code

Transformer balancing winding technology with effective shielding for suppressing common mode noise in flyback converters

  • Wenxiang He (Guangxi Key Laboratory of Power System Optimization and Energy Technology, Guangxi University) ;
  • Fannie Kong (Guangxi Key Laboratory of Power System Optimization and Energy Technology, Guangxi University) ;
  • Zhenmin Wang (School of Mechanical and Automotive Engineering, South China University of Technology) ;
  • Yanming Chen (Guangxi Key Laboratory of Power System Optimization and Energy Technology, Guangxi University)
  • Received : 2023.06.30
  • Accepted : 2024.03.15
  • Published : 2024.08.20

Abstract

The main methods for suppressing the common mode (CM) noise in flyback converters include adding a shielding layer and adding a balancing winding. To combine the advantages of both methods, a balancing winding with a shielding effect is proposed to suppress CM noise. First, the CM noise transmission path of a flyback converter is analyzed, and an equivalent model of CM noise is established. Then, combined with the CM noise characteristics of the flyback converter, the design criteria for the shielding-balancing winding are given. Finally, experiments are conducted on a flyback converter prototype. The CM noise spectra of four transformer structures (without a shielding layer, with a traditional copper foil shielding layer added, with a balancing winding and with the proposed shielding-balancing winding) are compared. The results show that the CM noise of the flyback converter can be effectively suppressed by adding the shielding-balancing winding proposed in this paper. In addition, the effectiveness of the proposed method is verified.

Keywords

Acknowledgement

This work was supported by Guangxi Key Laboratory of Power System Optimization and Energy Technology of Guangxi University under Grant the National Natural Science Foundation of Guangxi (2021GXNSFAA220136).

References

  1. Wei, C., Feng, L.-M., Chen, H.-L., et al.: Analysis the inductive coupling effects on the differential mode EMI in power converter. In: Proceedings of the 21st Annual IEEE Applied Power Electronics Conference and Exposition, pp. 1169-1173. IEEE, Dallas (2006).
  2. Kim, T., Feng, D., Jang, M., et al.: Common mode noise analysis for cascaded boost converter with silicon carbide devices. IEEE Trans. Power Electron. 32(3), 1917-1926 (2017) https://doi.org/10.1109/TPEL.2016.2569424
  3. Fei, C., Yang, Y.-C., Li, Q., et al.: Shielding technique for planar matrix transformers to suppress common-mode EMI noise and improve efficiency. IEEE Trans. Ind. Electron. 65(2), 1263-1272 (2018)
  4. Huang, X.-C., Feng, J.-J., LEE, F.-C., et al: Conducted EMI analysis and filter design for MHz active clamp flyback front-end converter. In: Proceedings of 2016 IEEE Applied Power Electronics Conference and Exposition, pp. 1534-1540. IEEE, Long Beach (2016).
  5. Xie, L.-H., Ruan, X.-B., Ye, Z.-H.: Equivalent noise source: an effective method for analyzing common mode noise in isolated power converters. IEEE Trans. Ind. Electron. 63(5), 2913-2924 (2016) https://doi.org/10.1109/TIE.2016.2517064
  6. Lin, S.-B., Chen, W., Dong, J.-Q., et al.: Magneto-electric composite model of transformer for conducted common-mode EMI in switching-mode power supply. Proc. CSEE 37(8), 2436-2445 (2017)
  7. Dong, J.-Q., Chen, X.-W., Lin, S.-B.: Electromagnetic interference model of transformer considering the leakage magnetic field. Trans. China Electrotech. Soc. 32(21), 143-152 (2017)
  8. Zhang, H., Wang, S., Li, Y.-M., et al.: Two-capacitor transformer winding capacitance models for common-mode EMI noise analysis in isolated DC/DC converters. IEEE Trans. Power Electron. 32(18), 8458 (2017)
  9. Kong P., Lee, F.-C.: Transformer structure and its effects on common mode EMI noise in isolated power converters. In: IEEE APEC, Palm Springs, USA, pp. 1424-1429 (2010).
  10. Fu, D.-B., Wang, S., Kong, P.-J., et al.: Novel techniques to suppress the common-mode EMI noise caused by transformer parasitic capacitances in DC-DC converters. IEEE Trans. Ind. Electron. 60(11), 4968 (2013)
  11. Jin, L., Feng, W., Kou, X.-F., et al.: Analysis and optimization of electromagnetic compatibility for motor control circuit and main circuit of automobile cooling unit. Trans. China Electrotech. Soc. 33(S2), 270-277 (2018)
  12. Kong, P.-J., Wang, S., Lee, F.-C., et al.: Reducing common-mode noise in two-switch forward converter. IEEE Trans. Power Electron. 26(5), 1522-1533 (2011)
  13. Chu, Y.-B., Wang, S.: A generalized common mode current cancelation approach for power converters. IEEE Trans. Ind. Electron. 62(7), 4130-4140 (2015) https://doi.org/10.1109/TIE.2014.2387335
  14. Tokaldani, M.-A.-S., Shafiei, N., Ordonez, M.: Planar transformers with near zero common mode noise for flyback and forward converters. IEEE Trans. Power Electron. 33(2), 1554-1571 (2018) https://doi.org/10.1109/TPEL.2017.2679717
  15. Lin, S.-B., Zhou, Y., Chen, W., et al.: Analysis of conducted common mode characteristics of flyback transformers. Electric Mach. Control 25(03), 97-103 (2021)
  16. Chen, H.-L., Zheng, Z.-C.: Determining the number of transformer shielding winding turns for suppressing common-mode noise in flyback converters. IEEE Trans. Electromagn. Compat. 60(5), 1606-1609 (2018) https://doi.org/10.1109/TEMC.2017.2777258
  17. Xie, L.-H., Ruan, X.-B., Ji, Q., et al.: Shielding-cancelation technique for suppressing common-mode EMI in isolated power converters. IEEE Trans. Ind. Electron. 62(5), 2814-2822 (2015) https://doi.org/10.1109/TIE.2014.2365154
  18. Fei, C., Yang, Y.-C., Li, Q., et al.: Shielding technique for planar matrix transformers to suppress common mode EMI noise and improve efficiency. IEEE Trans. Ind. Electron. 65(2), 1263-1272 (2018)
  19. Yang, Y.-C., Huang, D.-C., Lee F.-C. et al: Transformer shielding technique for common mode noise reduction in isolated converters. In: Energy Conversion Congress and Exposition, Blacksburg, pp. 4149-4153 (2013).
  20. Chen, Y.-P., Pong, B.-M.-H., Pong, N.-K., et al.: Common-mode noise cancellation in switching mode power supplies using an equipotential transformer modeling technique. IEEE Trans. Electromagn. Compat. 54(3), 594-602 (2012) https://doi.org/10.1109/TEMC.2011.2166270
  21. Li, Y.-M., Zhang, H., Wang, S., et al.: Investigating switching transformers for common mode EMl reduction to remove common mode EMI filters and Y-capacitors in flyback converters. IEEE J. Emerg. Sel. Top. Power Electron. 6(4), 2287-2301 (2018) https://doi.org/10.1109/JESTPE.2018.2827041
  22. Liu, Y., Dong, G.-D., Zhang, F.-H.: Reducing common mode noise in flyback converter. Trans. China Electrotech. Soc. 34(22), 4795-4803 (2019)
  23. Bai, Y.-J., Yang, X., Zhang, D., et al.: Conducted EMI mitigation schemes in isolated switching-mode power supply without the need of a Y-capacitor. IEEE Trans. Power Electron. 32(4), 2687-2703 (2017) https://doi.org/10.1109/TPEL.2016.2579679
  24. Hsien H.-I, Shih S.-F: Effects of transformer structures on the noise balancing and cancellation mechanisms of switching power converters. In: Proceedings of International Power Electronics Conference, pp. 2380-2384. IEEE, Hiroshima (2014).
  25. Li, Y.-M., Zhang, H., Wang, S., et al: Techniques of the modeling, measurement and reduction of common mode noise for a multi-winding switching transformer. In: Proceedings of 2017 IEEE Applied Power Electronics Conference and Exposition, pp. 2511-2518. IEEE, Tampa (2017).
  26. Meng, J., Ma, W.-M., Zhang, L., et al.: Parameter estimation of lumped circuit models for conducted EMI in power converters. Trans. China Electrotech. Soc. 20(6), 25-29 (2005)
  27. Cochrane, D, Chen, D.Y., Boroyevichd.: Passive cancellation of common-mode noise in power electronic circuits. In: Proceedings of the 2001 IEEE 32nd Annual Power Electronics Specialists Conference, pp. 1025-1029. IEEE, Vancouver (2001).