Journal of Powder Materials (한국분말재료학회지)

The Korean Powder Metallurgy & Materials Institute (한국분말재료학회 (*구 분말야금학회))
권호 표지
DOI QR코드

DOI QR Code

Development of Aluminum Matrix Composites Containing Nano-carbon Materials

나노탄소물질을 함유하는 알루미늄기지 복합소재 개발

  • Kim, Jungjoon (School of Materials Science and Engineering, Kookmin University) ;
  • Kim, Daeyoung (School of Materials Science and Engineering, Kookmin University) ;
  • Choi, Hyunjoo (School of Materials Science and Engineering, Kookmin University)
  • 김정준 (국민대학교 신소재공학부) ;
  • 김대영 (국민대학교 신소재공학부) ;
  • 최현주 (국민대학교 신소재공학부)
  • Received : 2021.06.16
  • Accepted : 2021.06.27
  • Published : 2021.06.28
Download PDF
⟨ Previous Next ⟩

Abstract

There is increasing demand for the development of a new material with high strength, high stiffness, and good electrical conductivity that can be used for high-voltage direct current cables. In this study, we develop aluminum-based composites containing C60 fullerenes, carbon nanotubes, or graphene using a powder metallurgical route and evaluate their strength, stiffness, coefficient of thermal expansion, and electrical conductivity. By optimizing the process conditions, a material with a tensile strength of 800 MPa, an elastic modulus of 90 GPa, and an electrical conductivity of 40% IACS is obtained, which may replace iron-core cables. Furthermore, by designing the type and volume fraction of the reinforcement, a material with a tensile strength of 380 MPa, elastic modulus of 80 GPa, and electrical conductivity of 54% IACS is obtained, which may compete with AA 6201 aluminum alloys for use in all-aluminum conductor cables.

Keywords

Acknowledgement

This work was supported by the Technology Innovation Program (20010392) funded By the Ministry of Trade, Industry & Energy (MOTIE, Korea). Also, this work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIT) (No. 2020R1A2C2101047).

References

  1. X. Chen, D. Murdany, D. Liu, M. Andersson, S. M. Gubanski and U. W. Gedde: IEEE Trns. Dielectr. Electr. Insul., 23 (2016) 1506. https://doi.org/10.1109/TDEI.2016.005622
  2. S. L. Holder, M. E. Karlsson, R. T. Olsson, M. S. Hedenqvist and F. Nilsson: Energies, 13 (2020) 722. https://doi.org/10.3390/en13030722
  3. D. Liu, A. Hoang, A. M. Pourrahimi, L. H. Pallon, F. Nilsson, S. Gubanski, R. T. Olsson, M. S. Hedenqvist and U. W. Gedde: IEEE Trns. Dielectr. Electr. Insul., 24 (2017) 1396. https://doi.org/10.1109/TDEI.2017.006310
  4. G. Mazzanti and M. Marzinotto, Extruded cables for high-voltage direct-current transmission: advances in research and development, John Wiley & Sons, (2013).
  5. M. Pompili, B. Cauzillo, L. Calcara, A. Codino and S. Sangiovanni: Electr. Power Syst. Res., 163 (2018) 524. https://doi.org/10.1016/j.epsr.2018.05.010
  6. T. Taniguchi, M. Watanabe, Y. Watanabe, S. Mori, A. Watanabe and K. Naito: IEEE Trans. Power Deliv., 6 (1991) 1224.
  7. Z. Xu, Y. Du, R. Qin and H. Zhang: Int. J. Electrochem. Sci., 15 (2020) 3935.
  8. D. Liu, A. M. Pourrahimi, R. T. Olsson, M. Hedenqvist and U. Gedde: Eur. Polym. J., 66 (2015) 67. https://doi.org/10.1016/j.eurpolymj.2015.01.046
  9. D. Liu, L. K. Pallon, A. M. Pourrahimi, P. Zhang, A. Diaz, M. Holler, K. Schneider, R. Olsson, M. S. Hedenqvist and S. Yu: Eur. Polym. J., 87 (2017) 255. https://doi.org/10.1016/j.eurpolymj.2016.12.021
  10. B. Mortazavi and S. Ahzi: Carbon, 63 (2013) 460. https://doi.org/10.1016/j.carbon.2013.07.017
  11. C. Liu, J. Chen, Y. Lai, D. Zhu, Y. Gu and J. Chen: Mater. Des., 87 (2015) 1. https://doi.org/10.1016/j.matdes.2015.07.133
  12. E. Flahaut, A. Peigney and C. Laurent: Acta Mater., 48 (2000) 3803. https://doi.org/10.1016/S1359-6454(00)00147-6
  13. G.-D. Zhan, J. D. Kuntz, J. Wan and A. K. Mukherjee: Nat. Mater., 2 (2003) 38. https://doi.org/10.1038/nmat793
  14. R. Zhong, H. Cong and P. Hou: Carbon, 41 (2003) 848. https://doi.org/10.1016/S0008-6223(02)00427-X
  15. H. Choi, J. Shin, B. Min, J. Park and D. Bae: J. Mater. Res., 24 (2009) 2610. https://doi.org/10.1557/jmr.2009.0318
  16. S. Ip, R. Sridhar, J. Toguri, T. Stephenson and A. Warner: Mater. Sci. Eng. A, 244 (1998) 31. https://doi.org/10.1016/S0921-5093(97)00823-X
  17. T. Noguchi, A. Magario, S. Fukazawa, S. Shimizu, J. Beppu and M. Seki: Mater. Trans., 45 (2004) 602. https://doi.org/10.2320/matertrans.45.602
  18. H. Choi, J. Shin and D. Bae: Carbon, 48 (2010) 3700. https://doi.org/10.1016/j.carbon.2010.06.013
  19. C. Xu, B. Wei, R. Ma, J. Liang, X. Ma and D. Wu: Carbon, 37 (1999) 855. https://doi.org/10.1016/S0008-6223(98)00285-1
  20. R. George, K. Kashyap, R. Rahul and S. Yamdagni: Scr. Mater., 53 (2005) 1159. https://doi.org/10.1016/j.scriptamat.2005.07.022
  21. C. Deng, D. Wang, X. Zhang and A. Li: Mater. Sci. Eng. A, 444 (2007) 138. https://doi.org/10.1016/j.msea.2006.08.057
  22. C. Deng, X. Zhang, D. Wang, Q. Lin and A. Li: Mater. Lett., 61 (2007) 1725. https://doi.org/10.1016/j.matlet.2006.07.119
  23. M. Flores-Zamora, I. Estrada-Guel, J. Gonzalez-Hernandez, M. Miki-Yoshida and R. Martinez-Sanchez: J. Alloy. Compd., 434 (2007) 518.
  24. S. R. Bakshi, V. Singh, S. Seal and A. Agarwal: Surf. Coat. Technol., 203 (2009) 1544. https://doi.org/10.1016/j.surfcoat.2008.12.004
  25. A. M. Esawi, K. Morsi, A. Sayed, A. A. Gawad and P. Borah: Mater. Sci. Eng. A, 508 (2009) 167. https://doi.org/10.1016/j.msea.2009.01.002
  26. H. Choi, B. Min, J. Shin and D. Bae: Compos. Pt. A-Appl. Sci. Manuf., 42 (2011) 1438. https://doi.org/10.1016/j.compositesa.2011.06.008
  27. H. Choi, J. Shin and D. Bae: Compos. Sci. Technol., 71 (2011) 1699. https://doi.org/10.1016/j.compscitech.2011.07.013
  28. A. Esawi, K. Morsi, A. Sayed, M. Taher and S. Lanka: Compos. Pt. A-Appl. Sci. Manuf., 42 (2011) 234. https://doi.org/10.1016/j.compositesa.2010.11.008
  29. M. Jafari, M. Abbasi, M. Enayati and F. Karimzadeh: Adv. Powder Technol., 23 (2012) 205. https://doi.org/10.1016/j.apt.2011.02.008
  30. L. Jiang, Z. Li, G. Fan, L. Cao and D. Zhang: Carbon, 50 (2012) 1993. https://doi.org/10.1016/j.carbon.2011.12.057
  31. Z. Liu, B. Xiao, W. Wang and Z. Ma: Carbon, 50 (2012) 1843. https://doi.org/10.1016/j.carbon.2011.12.034
  32. J. Wang, Z. Li, G. Fan, H. Pan, Z. Chen and D. Zhang: Scr. Mater., 66 (2012) 594. https://doi.org/10.1016/j.scriptamat.2012.01.012
  33. J. Wu, H. Zhang, Y. Zhang and X. Wang: Mater. Des., 41 (2012) 344. https://doi.org/10.1016/j.matdes.2012.05.014
  34. J. Chen and I. Huang: Composites, Part B, 44 (2013) 698. https://doi.org/10.1016/j.compositesb.2012.01.083
  35. S. Yoo, S. Han and W. Kim: Scr. Mater., 68 (2013) 711. https://doi.org/10.1016/j.scriptamat.2013.01.013
  36. S. Yoo and W. Kim: Mater. Sci. Eng. A, 570 (2013) 102. https://doi.org/10.1016/j.msea.2013.01.072
  37. M. T. Hassan, A. M. Esawi and S. Metwalli: J. Alloy. Compd., 607 (2014) 215. https://doi.org/10.1016/j.jallcom.2014.03.174
  38. H.-P. Li, J.-W. Fan, J.-l. Kang, N.-Q. Zhao, X.-X. Wang and B.-E. Li: Composites, Part B, 24 (2014) 2331.
  39. Z. Liu, B. Xiao, W. Wang and Z. Ma: J. Mater. Sci. Technol., 30 (2014) 649. https://doi.org/10.1016/j.jmst.2014.04.016
  40. M. Rashad, F. Pan, A. Tang and M. Asif: Prog. Nat. Sci., 24 (2014) 101. https://doi.org/10.1016/j.pnsc.2014.03.012
  41. J. Stein, B. Lenczowski, E. Anglaret and N. Frety: Carbon, 77 (2014) 44. https://doi.org/10.1016/j.carbon.2014.05.001
  42. S. Yan, S. Dai, X. Zhang, C. Yang, Q. Hong, J. Chen and Z. Lin: Mater. Sci. Eng. A, 612 (2014) 440. https://doi.org/10.1016/j.msea.2014.06.077
  43. J. Li, Y. Xiong, X. Wang, S. Yan, C. Yang, W. He, J. Chen, S. Wang, X. Zhang and S. Dai: Mater. Sci. Eng. A, 626 (2015) 400. https://doi.org/10.1016/j.msea.2014.12.102
  44. Z. Li, G. Fan, Q. Guo, Z. Li, Y. Su and D. Zhang: Carbon, 95 (2015) 419. https://doi.org/10.1016/j.carbon.2015.08.014
  45. X. Meng, T. Liu, C. Shi, E. Liu, C. He and N. Zhao: Mater. Sci. Eng. A, 633 (2015) 103. https://doi.org/10.1016/j.msea.2015.03.007
  46. S. Shin and D. Bae: Composites, Part A, 78 (2015) 42. https://doi.org/10.1016/j.compositesa.2015.08.001
  47. J. Tokutomi, T. Uemura, S. Sugiyama, J. Shiomi and J. Yanagimoto: CIRP Ann-Manuf. Technol., 64 (2015) 257. https://doi.org/10.1016/j.cirp.2015.04.083
  48. S. Shin, Y. Ko and D. Bae: Composites, Part B, 106 (2016) 66. https://doi.org/10.1016/j.compositesb.2016.09.017
  49. X. Yang, T. Zou, C. Shi, E. Liu, C. He and N. Zhao: Mater. Sci. Eng. A, 660 (2016) 11. https://doi.org/10.1016/j.msea.2016.02.062
  50. H. Zhang, C. Xu, W. Xiao, K. Ameyama and C. Ma: Mater. Sci. Eng. A, 658 (2016) 8. https://doi.org/10.1016/j.msea.2016.01.076