A study on the factors influencing at corner area material thickness changes of rectangular drawing products

각통드로잉 제품의 모서리 재료두께 변화에 영향을 미치는 인자에 대한 해석 연구

  • Yun, Jae-Woong (Department of Metal Mold Design Engineering, Kongju National University) ;
  • Cho, Sang-Hee (Department of Metal Mold Design Engineering, Kongju National University) ;
  • Lee, Chun-Kyu (Department of Metal Mold Design Engineering, Kongju National University)
  • 윤재웅 (공주대학교 금형설계공학과) ;
  • 조상희 (공주대학교 금형설계공학과) ;
  • 이춘규 (공주대학교 금형설계공학과)
  • Received : 2020.03.11
  • Accepted : 2020.03.31
  • Published : 2020.03.31

Abstract

The analysis was carried out using the press molding analysis program by applying six parameters such as material type change, material thickness, friction coefficient, rp, rd and blank holder pressure. As a result of CAE analysis of the soft material DC04 and the relatively hard material HX300LAD, the thickness of the punch R part of the soft material was significantly reduced. The flange portion is greatly increased in thickness in the hard material by the compression action. As a result of considering the deformation amount of 0.6mm, 1.0mm, 1.5mm according to the material thickness, the influence of the thickness is considered to be very small. In case of the material thickness of 0.6mm, the rate of change increases due to the deep drawing depth relative to the material thickness. The sizes of the punches R and die R have the greatest influence on the change in thickness of the material in drawing molding, the smaller the punch R, the thinner the edges of the product, The larger the R of the die, the greater the material thickness of the flange portion. As the coefficient of friction and the blank holder pressure increase, the frictional force of the flange portion increases, which increases the radial force in the drawing process and increases the thickness change of the flange portion.

Keywords

References

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