DOI QR코드

DOI QR Code

금속 3D 프린팅으로 보수된 AISI H13 금형강 마모특성 평가

Evaluation of Wear Characteristics of AISI H13 Tool Steel Repaired by Metal 3D Printing

  • 이성윤 (한국생산기술연구원 극한가공기술그룹) ;
  • 이인규 (한국생산기술연구원 극한가공기술그룹) ;
  • 정명식 (한국생산기술연구원 극한가공기술그룹) ;
  • 이재욱 (한국생산기술연구원 극한가공기술그룹) ;
  • 이선봉 (계명대학교 기계자동차공학과) ;
  • 이상곤 (한국생산기술연구원 극한가공기술그룹)
  • 투고 : 2017.03.24
  • 심사 : 2017.05.29
  • 발행 : 2017.08.31

초록

In hot forming process, the dies in which excessive worn or crack occurs is reused after repair. Generally hot forming dies are recycled through a welding repair method. Welding repair methods are highly dependent on the skills of engineer. It causes process defects such as dimensional defects and structural defects. Recently, the metal 3D printing method has been applied to the repair of used dies. The aim of this study is to evaluate the wear characteristics of AISI H13 tool steel repaired by 3D printing method. Three kinds of wear specimens were fabricated by using 3D printing, welding, and initial material. A pin-on-disk wear test was carried out to evaluate the wear characteristics. From the result of wear test, the wear characteristics of 3D printing method was superior to that of the welded material, and was similar to that of the initial material.

키워드

참고문헌

  1. Akhtar, S. S. and Arif, A. F. M., "Fatigue Failure of Extrusion Dies: Effect of Process Parameters and Design Features on Die Life", International Journal of Failure Analysis and Prevention, Vol. 10, No. 1, pp. 38-49, 2010. https://doi.org/10.1007/s11668-009-9304-4
  2. Kashani, H., Amadeh, A. and Ghasemi, H., "Room and High Temperature Wear Behaviors of Nickel and Cobalt Base Weld Overlay Coatings on Hot Forging Dies", Wear, Vol. 262, No. 7-8, pp. 800-806, 2007. https://doi.org/10.1016/j.wear.2006.08.028
  3. Ebara, R. and Kubota, K., "Failure Analysis of Hot Forging Dies for Automotive Components", Engineering Failure Analysis, Vol. 15, No. 7, pp. 881-893, 2008. https://doi.org/10.1016/j.engfailanal.2007.10.016
  4. Jang, J. H., Joo, B. D., Mun, S. M., Sung, M. Y. and Moon, Y. H., "Application of Direct Laser Melting to Restore Damaged Steel Dies", Metals and Materials International, Vol. 17, No. 1, pp. 167-174, 2011. https://doi.org/10.1007/s12540-011-0223-z
  5. Ahn, D. G., "Applications of Laser Assisted Metal Rapid Tooling Process to Manufacturing of Molding & Forming Tools - State of the Art", International Journal of Precision Engineering and Manufacturing, Vol. 12, No. 5, pp. 925-938, 2011. https://doi.org/10.1007/s12541-011-0125-5
  6. Zhang, Y. Z., Liu, Y. T., Zhao, X. H. and Tang, Y. J., "The Interface Microstructure and Tensile Properties of Direct Energy Deposited TC11/$Ti_2AlNb$ Dual Alloy", Materials & Design, Vol. 110, No. 15, pp. 571-580, 2016. https://doi.org/10.1016/j.matdes.2016.08.012
  7. Shim, D. S., Baek, G. Y., Seo, J. S., Shin, G. Y., Kim, K. P. and Lee, K. Y., "Effect of Layer Thickness Setting on Deposition Characteristics in Direct Energy Deposition (DED) Process", Optics & Laser Technology, Vol. 86, pp. 69-78, 2016. https://doi.org/10.1016/j.optlastec.2016.07.001
  8. Selcuk, C., "Laser Metal Deposition for Powder Metallurgy Parts", Powder Matallurgy, Vol. 54, No. 2, pp. 94-99, 2011.
  9. Mazumder, J., Choi, J., Nagarathnam, K., Koch, J. and Hetzner, D., "The Direct Metal Deposition of H13 Tool Steel for 3-D Components", JOM, Vol. 49, No. 5, pp. 55-60, 1997. https://doi.org/10.1007/BF02914687
  10. Jang, J. H., Joo, B. D., Van Tyne, C. J. and Moon, Y. H., Characterization of Deposited Layer Fabricated by Direct Laser Melting Process, Metals and Materials International, Vol. 19, No. 3, pp. 497-506, 2013. https://doi.org/10.1007/s12540-013-3018-6
  11. Park, J. S., Park, J. H., Lee, M. G, Sung, J. H., Cha, K. J. and Kim D. H., "Effect of Energy Input on the Characteristic of AISI H13 and D2 Tool Steels Deposited by a Directed Energy Deposition Process", Metallurgical and Materials Transactions A, Vol. 47, No. 5, pp. 2529-2535, 2016. https://doi.org/10.1007/s11661-016-3427-5
  12. Ahn, D. G., Lee, H. J., Cho, J. R. and Guk, D. S., "Improvement of the Wear Resistance of Hot Forging Dies using a Locally Selective Deposition Technology with Transition Layers", CIRP Annals - Manufacturing Technology, Vol. 65, No. 1, pp. 257-260, 2016. https://doi.org/10.1016/j.cirp.2016.04.013
  13. Park, J. S., Lee, M. G., Cho, Y. J., Sung, J. H., Jeong, M. S., Lee, S. K., Choi, Y. J. and Kim, D. H., "Effect of Heat Treatment on the Characteristics of Tool Steel Deposited by The Directed Energy Deposition Process", Metals and Materials International, Vol. 22, No. 1, pp. 143-147, 2016. https://doi.org/10.1007/s12540-016-5372-7
  14. Choi, J. W. and Kim, H. C., "3D Printing Technology - A Review", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 14, No. 3, pp. 1-8, 2015. https://doi.org/10.14775/ksmpe.2015.14.3.001
  15. Kim, W. S., Hong, M. P, Park, J. S., Lee, Y. S., Cha, K. J., Sung, J. H., Jung, M. W. and Lee, Y. H., "Case Studies on Applications of Conformal Cooling Channel based on DMT Technology", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 14, No. 3, pp. 9-14, 2015. https://doi.org/10.14775/ksmpe.2015.14.3.009
  16. Olioul I. Md., Kim H. C., "An Algorithm for the Removing of Offset Loop Twists during the Tool Path Generation of FDM 3D Printer", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 16, No. 3, pp. 1-8, 2017.
  17. Pyo J. H., Yoo C. J., Shin J. K., Lee T. G., Shin B. S., "A Study on the Design of Hiking Boots Equipped with GPS and its Midsole Manufactured by 3D Porous Polymer Printing Method", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 15, No. 6, pp. 83-88, 2016. https://doi.org/10.14775/ksmpe.2016.15.6.083
  18. Kang B. S., Ahn D. G., Shin B. S., Shin J. K., "A Fundamental Study on Polymer/Metal Additive Method using a UV Laser for Consumer-oriented 3D Helmet Products", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 15, No. 6, pp. 89-94, 2016. https://doi.org/10.14775/ksmpe.2016.15.6.089
  19. Hwang J. D., Yang J. S., Yun S. H., Jung Y. G., "Hybrid Technology using 3D Printing and 5-axis Machining for Development of Prototype of the Eccentric Drive System", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 15, No. 2, pp. 38-45, 2016. https://doi.org/10.14775/ksmpe.2016.15.2.038
  20. Shim J. H., Yun W. S., Ko T. J., "Successful Examples of 3D Printing Technology-based Start-up Enterprises", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 15, No. 2, pp. 104-110, 2016. https://doi.org/10.14775/ksmpe.2016.15.2.104
  21. Jang J. A., Cho D. W., "A Review of the Fabrication of Soft Structures with Three-dimensional Printing Technology", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 14, No. 6, pp. 142-148, 2015. https://doi.org/10.14775/ksmpe.2015.14.6.142
  22. Carroll, B. E., Palmer, T. A. and Beese, A. M., "Anisotropic tensile behavior of Ti-6Al-4V Components Fabricated with Directed Energy Deposition Additive Manufacturing", Acta Materialia, Vol. 87, pp. 309-320, 2015. https://doi.org/10.1016/j.actamat.2014.12.054

피인용 문헌

  1. CAPP for 3D Printer with Metallic Wire Supplied from the Front vol.17, pp.5, 2018, https://doi.org/10.14775/ksmpe.2018.17.5.155
  2. Latest Research Trends of 3D Printing in Korea vol.35, pp.9, 2017, https://doi.org/10.7736/kspe.2018.35.9.829
  3. Microstructures and Mechanical Properties of Deposited Fe-8Cr-3V-2Mo-2W on SCM420 Substrate Using Directed Energy Deposition and Effect of Post-Heat Treatment vol.14, pp.5, 2017, https://doi.org/10.3390/ma14051231