DOI QR코드

DOI QR Code

Development of a Compact Desktop-sized Roll-to-roll Nanoimprinting System for Continuous Nanopatterning

데스크탑 규모의 간결한 롤투롤 나노임프린팅 기반 나노패턴 연속가공 시스템 개발

  • Lee, Jeongsoo (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Lee, Jihun (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Nam, Seungbum (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Cho, Sungil (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Jo, Yongsu (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Go, Minseok (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Lee, Seungjo (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Oh, Dong Kyo (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Kim, Jeong Dae (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Lee, Jae Hyuk (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology) ;
  • Ok, Jong G. (Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology)
  • 이정수 (서울과학기술대학교 기계.자동차공학과) ;
  • 이지훈 (서울과학기술대학교 기계.자동차공학과) ;
  • 남승범 (서울과학기술대학교 기계.자동차공학과) ;
  • 조성일 (서울과학기술대학교 기계.자동차공학과) ;
  • 조용수 (서울과학기술대학교 기계.자동차공학과) ;
  • 고민석 (서울과학기술대학교 기계.자동차공학과) ;
  • 이승조 (서울과학기술대학교 기계.자동차공학과) ;
  • 오동교 (서울과학기술대학교 기계.자동차공학과) ;
  • 김정대 (서울과학기술대학교 기계.자동차공학과) ;
  • 이재혁 (서울과학기술대학교 기계.자동차공학과) ;
  • 옥종걸 (서울과학기술대학교 기계.자동차공학과)
  • Received : 2016.12.28
  • Accepted : 2017.01.23
  • Published : 2017.02.28

Abstract

We have developed a compact desktop-sized nanopatterning system driven by the Roll-to-Roll (R2R) nanoimprinting (NIL) principle. The system realizes the continuous and high-speed stamping of various nanoscale patterns on a large-area flexible substrate without resorting to ponderous and complicated instruments. We first lay out the process principle based on continuous NIL on a UV-curable resin layer using a flexible nanopatterned mold. We then create conceptual and specific designs for the system by focusing on two key processes, imprinting and UV curing, which are performed in a continuous R2R fashion. We build a system with essential components and optimized modules for imprinting, UV curing, and R2R conveying to enable simple but effective nanopatterning within the desktop volume. Finally, we demonstrate several nanopatterning results such as nanolines and nanodots, which are obtained by operating the built desktop R2R NIL system on transparent and flexible substrates. Our system may be further utilized in the scalable fabrication of diverse flexible nanopatterns for many functional applications in optics, photonics, sensors, and energy harvesters.

Keywords

References

  1. Seo, J. H., Park, J. H., Kim, S.-I., Park, B. J., Ma, Z. Choi, J. and Ju, B. K., "Nanopatterning by Laser Interference Lithography: Applications to Optical Devices", J. Nanosci. Nanotech., Vol. 14, No. 2, pp. 1521-1532, 2014. https://doi.org/10.1166/jnn.2014.9199
  2. Ok, J. G., Shin, Y. J., Park, H. J. and L. J. Guo, "A step toward next-generation nanoimprint lithography: extending productivity and applicability", Appl. Phys. A, Vol. 121, No. 2, pp. 343-356, 2015. https://doi.org/10.1007/s00339-015-9229-6
  3. Guo, L. J., "Nanoimprint Lithography: Methods and Material Requirements", Adv. Mater., Vol. 19, No. 4, pp. 495-513, 2007. https://doi.org/10.1002/adma.200600882
  4. Sreenivasan, S. V., Nanoscale manufacturing enabled by imprint lithography, MRS Bulletin, Vol. 33, No. 9, pp. 854-863, 2008. https://doi.org/10.1557/mrs2008.181
  5. Ok, J. G., Ahn, S. H., Kwak, M. K. and Guo, L. J., "Continuous and high-throughput nanopatterning methodologies based on mechanical deformation", J. Mater. Chem. C, Vol. 1, No. 46, pp. 7681-7691, 2013. https://doi.org/10.1039/c3tc30908h
  6. Ahn, S. H. and Guo, L. J., "High-Speed Roll-to-Roll Nanoimprint Lithography on Flexible Plastic Substrates", Adv. Mater., Vol. 20, pp. 2044-2049, 2008. https://doi.org/10.1002/adma.200702650
  7. Ahn, S. H. and Guo, L. J., "Large-Area Roll-to-Roll and Roll-to-Plate Nanoimprint Lithography: A Step toward High-Throughput Application of Continuous Nanoimprinting", ACS Nano, Vol. 3, No. 8, pp. 2304-2310, 2009. https://doi.org/10.1021/nn9003633
  8. Ok, J. G., Youn, H. S., Kwak, M. K., Lee, K.-T., Shin, Y. J., Greenwald, A., Liu, Y. and Guo, L. J., "Continuous and scalable fabrication of flexible metamaterial films via Roll-to-Roll nanoimprint process for broadband plasmonic infrared filters", Appl. Phys. Lett., Vol. 101, No. 22, pp. 223102, 2012. https://doi.org/10.1063/1.4767995
  9. Lee, C. W., Kim, N. S. and Kim, C. W., "Statistical Analysis for Thickness and Surface Roughness of Printed Pattern in Roll-to-Roll Printed Electronics System", Korean Soc. Mech. Eng. A, Vol. 37, No. 3, pp. 287-294, 2013. https://doi.org/10.3795/KSME-A.2013.37.3.287
  10. Kwak, M. K., Ok, J. G., Lee, S. H. and Guo, L. J., "Visually Tolerable Tiling (VTT) for making large-area flexible patterned surface", Mater. Horizons, Vol. 2, No. 1, pp. 86-90, 2015. https://doi.org/10.1039/C4MH00159A
  11. Lee, J. H. and Kwak, M. K., "A study on the application of the visually tolerable tiling method to roll type lithography equipment", Proc. Kor. Soc. Manuf. Proc. Eng. Autumn Conference 2016, pp. 175-176, 2016.
  12. Shin, Y. J., Pina-Hernandez, C., Wu, Y.-K., Ok, J. G. and Guo, L. J., "Facile route of flexible wire grid polarizer fabrication by angled evaporations of aluminum on two sidewalls of an imprinted nanograting", Nanotechnology, Vol. 23, No. 34, pp. 344018, 2012. https://doi.org/10.1088/0957-4484/23/34/344018
  13. Ok, J. G.*, Kwak, M. K.*, Huard, C. M., Youn, H. S. and Guo, L. J. (*equal contributions), "Photo Roll Lithography (PRL) for continuous and scalable patterning with application in flexible electronics", Adv. Mater., Vo. 25, No. 45, pp. 6554-6561, 2013. https://doi.org/10.1002/adma.201303514
  14. Ko, J. B., Kim, H. C., Yang, Y. J., Kim. H. B., Yang, S. W., Oh, S. H., Doh, Y. H. and Choi, K. H., "Implementation of Biosensor Pattern Using Micro Patterning Technique", J. Kor. Soc. Manuf. Proc. Eng., Vol. 15, No. 6, pp. 122-128, 2016. https://doi.org/10.14775/ksmpe.2016.15.6.122
  15. Wi, J.-S., Lee, S., Lee, S. H., Oh, D. K., Lee, K.-T., Park, I., Kwak, M. K. and Ok, J. G., "Facile three-dimensional nanoarchitecturing of double-bent gold strips on Roll-to-Roll nanoimprinted transparent nanogratings for flexible and scalable plasmonic sensors", Nanoscale, Vol. 9, No. 4, pp. 1398-1402, 2017. https://doi.org/10.1039/C6NR08387K

Cited by

  1. A Study on the Organic-Inorganic Multilayer Barrier Thin Films Using R2R Low-Temperature Atmospheric-Pressure Atomic Layer Deposition System vol.17, pp.3, 2018, https://doi.org/10.14775/ksmpe.2018.17.3.051
  2. 고강도 경량화 산업용 풀리 개발을 위한 이종접합 사출풀리 제작에 관한 연구 vol.18, pp.6, 2017, https://doi.org/10.14775/ksmpe.2019.18.6.076