Journal of Welding and Joining

  • 제34권2호
  • /
  • Pages.30-35
  • /
  • 2016
  • /
  • 2466-2232(pISSN)
  • /
  • 2466-2100(eISSN)
대한용접접합학회 (The Korean Welding and Joining Society)
권호 표지
DOI QR코드

DOI QR Code

Effect of Various Factors on the Brazed Joint Properties in Al Brazing Technology

  • 투고 : 2016.01.06
  • 심사 : 2016.02.02
  • 발행 : 2016.04.30
PDF 다운로드
⟨ 이전 논문 다음 논문 ⟩

초록

Last few decades have seen a rapid increase in the fabrication and characterization of Al alloys for automobiles, heat exchangers and aerospace industries. Aluminium alloys are popular because of their high specific strength, light weight, excellent wear and high oxidation resistance. The development of aluminium alloys in these applications makes their study and research of utmost importance. Brazing is applied to the aluminium alloys for joining various aluminium parts together in most of the industrial applications. Various parameters affect the joining process of these aluminium alloys. In this article, various types of processing parameters have been discussed, and special attention has been given to the category of aluminium brazing alloys. The article reviews on the various parameters that affect the brazing property in various scientific and technological applications.

키워드

참고문헌

  1. M.M. Schwartz, Brazing, 2nd ed., The Materials Information Society, ASM International, Ohio, USA, (2001)
  2. Brazing Manual, American Welding Society, Committee on Brazing and Soldering, Reinhold Publishing Corporation, New York, USA, (1963)
  3. D. Pritchard, Soldering, Brazing and Welding, Crowood Press, (2001)
  4. Kelly Ferjutz and Joseph R. Davis, ASM Handbook: Volume 6: Welding, Brazing, and Soldering 10th ed., ASM International, (1993)
  5. R. L. O'Brien, Welding Handbook: Welding Processes, 2, Welding Handbook, 8th ed., American Welding Society, (1991)
  6. R. A. Woods and I. B. Robinson, Flow of Aluminum Dip Brazing Filler Metals, Weld. J. Res. Suppl, 440s-445s, (1974)
  7. B. Daly, Basics of Brazing With Induction Heating, Weld. J., 52-54, (2013)
  8. H. Riedelsberger, Laser Brazing in The Automotive Industry, AWS Welding Show Atlanta, (2006)
  9. D. Steinmeir, Resistance Brazing Basics, Microjoining solutions, Arcadia, CA, (2003)
  10. Introduction to Furnace Brazing, Air Products, Air Products and Chemicals, Inc. (2001)
  11. The Brazing Guide by Induction Atmospheres, Industrial Park Circle, Rochester NY, (2009). (http://www.inductio-natmospheres.com/pdf/BrazingGuide.pdf)
  12. S.-H. Kee, S.-Y. Park, Y.-Ku Heo, J.-P. Jung and W.-J. Kim, Brazing Characteristics of $ZrO_2$ and Ti-6Al-4V Brazed Joints With Increasing Temperature, J. Kor.Acad. Prosthodont., 50 (2012), 169-175 (in Korean) https://doi.org/10.4047/jkap.2012.50.3.169
  13. J. X. Zhang, R. S. Chandel and H. P. Seow, PTLP Joining of $Al_2O_3$-Stainless Steel 304 Using Ni-Cr Foil-The Microstructure Morphologies of Joint Interfaces, Mater. Manuf. Proc., 18(2) (2003), 181-193 https://doi.org/10.1081/AMP-120018904
  14. M. Singh, T. Ohji and R. Asthana, Ceramic Integration and Joining Technologies: From Macro to Nanoscale, American Ceramic Society, John Wiley and Sons, New Jersey, (2011)
  15. M. Singh, T.P. Shpargel, G.N. Morscher and R. Asthana, Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites, Mat. Sci. Eng. A, 412 (1-2) (2005), 123-128 https://doi.org/10.1016/j.msea.2005.08.179
  16. J.-H. Kim and Y.-C. Yoo, Bonding of Alumina To Metals With Ag-Cu-Zr Brazing Alloy, J. Mat. Sci. Lett., 16 (1997), 1212-1215
  17. Y. M. He, J. Zhang, X. Wang and Y. Sun, Effect of Brazing Temperature on Microstructure and Mechanical Properties of $Si_3N_4$/$Si_3N_4$ joints brazed with Ag-Cu-Ti + Mo Composite Filler, J. Mater. Sci. 46 (2011), 2796-2804 https://doi.org/10.1007/s10853-010-5154-4
  18. M.Yang, P. He and T. Lin, Effect of Brazing Conditions on Microstructure and Mechanical Properties of $Al_2O_3$/Ti-6Al-4V Alloy Joints Reinforced by TiB Whiskers, J. Mater. Sci. Technol., 29 (2013), 961-970
  19. W. Jiang, J. Gong and S.T. Tu, Effect of Brazing Temperature on Tensile Strength and Microstructure For A Stainless Steel Plate-Fin Structure, Mater. Des. 32 (2011), 736-742 https://doi.org/10.1016/j.matdes.2010.07.032
  20. A. Sharma, M.H. Roh, D.H. Jung and J.P. Jung, Effect of $ZrO_2$ Nanoparticles on The Microstructure of Al-Si-Cu Filler For Low-temperature Al Brazing Applications, Metall. Mater. Trans. A, 47 (2016), 510-521 https://doi.org/10.1007/s11661-015-3233-5
  21. S.H. Kee, Z. Xu, J.P. Jung and W.J. Kim, Joining of Ceramic and Metal Using Active Metal Brazing, J. Microelectron. Packag. Soc., 18(3) (2011), 1-7 (in Korean)
  22. Y. Liu, J. Hu, Y. Zhang, Z. Guo and Y. Yang, Joining of Zirconia and Ti-6Al-4V Using A Ti-Based Amorphous Filler, J. Mater. Sci. Technol., 27 (2011), 653-658 https://doi.org/10.1016/S1005-0302(11)60121-7
  23. A. Elrefaey and W. Tillmann, Interface Characteristics and Mechanical Properties of The Vacuum-Brazed Joint of Titanium-Steel Having A Silver-Based Brazing Alloy, Metall. Mater. Trans. A, 38 (2007), 956-2962 https://doi.org/10.1007/s11661-007-9134-5
  24. H.-J. Kim, J. Y. Lee, K.-W. Paik, K.-W. Koh, J. Won, S. Choe, J. Lee, J.-T. Moon and Y.-J. Park, Effects of Cu/Al Intermetallic Compound (IMC) on Copper Wire and Aluminum Pad Bondability, IEEE Trans. Comp. Packag. Manuf., 26 (2003), 367-374
  25. S. Kogi, T. Kajiura, Y. Hanada and Y. Miyazawa, Wetting and Spreading Behavior of Molten Brazing Filler Metallic Alloys on Metallic Substrate, IOP Conf. Series: Mater. Sci. Eng., 61 (2014), 012017
  26. J. Li, Y. Liu, Y. Tan, Y. Li, L. Zhang, S. Wu and P. Jia, Effect of Tin Addition on Primary Silicon Recovery in Si-Al Melt During Solidification Refining of Silicon, J. Cryst. Growth, 371 (2013), 1-6 https://doi.org/10.1016/j.jcrysgro.2012.12.098
  27. S. Zor, M. Zeren, H. Ozkazan, and E. Karakulak, Effect of Titanium Addition on Corrosion Properties of Al-Si Eutectic Alloys, Prot. Met. Phys. Chem. Surf., 48, (2012), 568-571 https://doi.org/10.1134/S2070205112050176
  28. J. Aucote and D.W. Evans, Effects of Excess Silicon Addition on Ductility of Al-0.95%$Mg_2Si$ Alloy, Mat. Sci. Technol., 12 (1978), 57-63. https://doi.org/10.1021/es60137a010
  29. A.K. Dahle, K. Nogita, S.D. McDonald, C. Dinnis and L. Lu, Eutectic Modification and Microstructure Development in Al-Si Alloys, Mat. Sci. Eng. A, 413-414 (2005), 243-248 https://doi.org/10.1016/j.msea.2005.09.055
  30. I.J. Polmear, Light alloys From Traditional Alloys to Nanocrystals, 4th ed., Elsevier-Butterworth Heinemann, (2006)
  31. A. Sharma, Y.S. Shin and J.P. Jung, Influence of Various Additional Elements in Al Based Filler Alloys For Automotive and Brazing Industry, J. Welding and Joining, 33(5) (2015), 23-30 ( in Korean) https://doi.org/10.5781/JWJ.2015.33.2.23
  32. I. Calliari, E. Ramous, K. Brunelli and P. Favaron, Characterization of Vacuum Brazed Joints for Super-conducting Cavities, Microchim. Acta, 147(3) (2004), 141-146 https://doi.org/10.1007/s00604-004-0183-9
  33. T. N. Ware, A. K. Dahle, S. Charles and M. J. Couper, Effect of Sr, Na, Ca & P on the Castability of Foundry Alloy A356.2, ASM Materials Solutions, 2002 Conference & Exposition, 2nd International Aluminium Casting Technology Symposium, Columbus, Ohio, USA, October 2002, 1-10
  34. Y. Wang and Y. Xiong, Effects of Beryllium in Al-Si-Mg-Ti Cast Alloy, Mat. Sci. Eng. A, 280 (2000), 124-127 https://doi.org/10.1016/S0921-5093(99)00677-2
  35. M. Jaradeh and T. Carlberg, Effect of Titanium Additions on the Microstructure of DC-Cast Aluminium Alloys, Mat. Sci. Eng. A, 413-414 (2005), 277-282 https://doi.org/10.1016/j.msea.2005.09.006
  36. M. O. Krasovskii1 and V. O. Lavrenko: Effect of Antimony and Bismuth on the Electrochemical Corrosion of the Cast Aluminium Silicon Alloys in 3% NaCl Solution, Powder Metall. Met. Ceram., 49 (2011), 716-721 https://doi.org/10.1007/s11106-011-9293-1
  37. F. Stadler, H. Antrekowitschn, W. Fragner, H. Kaufmann, E.R. Pinatel and P.J. Uggowitzer, The Effect of Main Alloying Elements on the Physical Properties of Al-Si Foundry Alloys, Mat. Sci. Eng. A 560 (2013), 481-491 https://doi.org/10.1016/j.msea.2012.09.093
  38. D.H. Xiao, J.N. Wang, D.Y. Ding and H.L. Yang, Effect of Rare Earth Ce Addition on the Microstructure and Mechanical Properties of an Al-Cu-Mg-Ag Alloy, J. Alloy. Compd., 352 (2003), 84-88 https://doi.org/10.1016/S0925-8388(02)01162-3
  39. Tao Lu, Ye Pan, Ji-li Wu, Shi-wen Tao and Yu Chen, Effects of La Addition on the Microstructure and Tensile Properties of Al-Si-Cu-Mg Casting Alloys, Int. J. Min. Met. Mater., 22 (4), (2015), 405-410 https://doi.org/10.1007/s12613-015-1086-y
  40. O. C. Paiva and M. A. Barbosa, Production, Bonding Strength and Electrochemical Behavior of Commercially Pure Ti/$Al_2O_3$ Brazed Joints, J. Mat. Sci., 32 (1997), 653-659 https://doi.org/10.1023/A:1018531617529
  41. R. S. Timsit and B. J. Janeway, A Novel Brazing Technique For Aluminum, Weld. J. Res. Suppl., 119s-128s, (1994)
  42. R. Andersson, T. Holm, S. Wiberg and A. Astrom, Furnace Atmospheres No. 4, Brazing of Metals, Special Edition, Linde Gas, Germany, 1-43
  43. E. Ganjeha, H. Sarkhoshb, M.E. Bajgholic, H. Khorsanda and M.H. Ghaffarid, Increasing Ti-6Al-4V Brazed Joint Strength Equal to the Base Metal by Ti and Zr Amorphous Filler Alloys, Mater. Charact., 71 (2012), 31-40 https://doi.org/10.1016/j.matchar.2012.05.016
  44. X. Wu, H. Li, R. S. Chandel and H. P. Seow, Effect of Mechanical Vibration on TLP Brazing With BNi-2 Nickel-Based Filler Metal, J. Mater. Sci. Lett., 18 (1999), 1615-1617 https://doi.org/10.1023/A:1006637005458
  45. L. Huijie and F. Jicai, Vacuum Brazing TiAl-Based Alloy to 40Cr Steel Using Ag-Cu-Zn Filler Metal, J. Mater. Sci. Lett., 21 (2002) 9-10 https://doi.org/10.1023/A:1014269923133