Korean Journal of Construction Engineering and Management (한국건설관리학회논문집)

Korea Institute of Construction Engineering and Management (한국건설관리학회)
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Development of Manufacturing Planning for Multi Modular Construction Project based on Genetic-Algorithm

유전자 알고리즘 기반 다중 모듈러 건축 프로젝트 수행 시 모듈러 유닛 공장생산계획수립 모델 개발

  • Kim, Minjung (Department of Architecture & Architectural Engineering, Seoul National University) ;
  • Park, Moonseo (Department of Architecture & Architectural Engineering, Seoul National University) ;
  • Lee, Hyun-soo (Department of Architecture & Architectural Engineering, Seoul National University) ;
  • Lee, Jeonghoon (Department of Architecture, Seoul National University) ;
  • Lee, Kwang-Pyo (Department of Architecture & Architectural Engineering, Seoul National University)
  • Received : 2015.06.02
  • Accepted : 2015.08.10
  • Published : 2015.09.30
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Abstract

The modular construction has several advantages such as high quality of product, safe work condition and short construction duration. The manufacturing planning of modular construction should consider time frame of manufacturing, transport and erection process with limited resources (e.g., modular units, transporter and workers). The manufacturing planning of multi modular construction project manages the modular construction's characteristics and diversity of projects, as a type of modular unit, modular unit quantities, and date for delivery. However, current modular manufacturing planning techniques are weak in dealing with resource interactions and each project requirement in multi modular construction project environments. Inefficient allocation of resources during multi modular construction project may cause delays and cost overruns to construction operation. In this circumstance, this research suggest a manufacturing planning model for schedule optimization of multi project of modular construction, using genetic algorithm as one of the powerful method for schedule optimization with multiple constrained resources. Comparing to the result of the existed schedule of case study, setting optimized scheduling for multi project decrease the total factory producing schedule. By using proposed optimization tool, efficient allocation of resource and saving project time is expected.

모듈러 건축공법은 공장 생산, 운송, 현장설치 프로세스를 통해 기존 현장중심 건축공법에 비해 품질향상 및 공기단축이 가능한 특징을 가지고 있다. 특히 모듈러 유닛의 제작과 시공이 분리되어 수행되기 때문에 다수의 프로젝트가 동시에 수행될 경우 각 프로젝트에 따라 생산해야하는 모듈의 크기, 수량, 납기일, 생산 유형 및 과정을 고려하는 SCM(Supply Chain Management) 관점의 공장 생산 공정 계획 수립이 필요하다. 그러나 현재 모듈러 유닛 공장 생산 계획은 개별 프로젝트 중심으로 수립되고 있어 다중 모듈러 건축 프로젝트 수행 시 모듈러 유닛 제작공장의 한정된 자원과 설치 현장별 프로젝트 요구조건들을 동시에 고려한 공장 생산계획을 도출하는데 한계가 있다. 따라서 본 연구에서는 다양한 변수 간 상호 연계성 및 제약조건으로 공정 계획 최적화 결과 도출이 가능한 유전자 알고리즘 방법을 통해 모듈러 유닛 제작공장의 한정된 자원과 설치 현장별 요구사항이 반영된 모듈러 유닛 공장 생산 공정계획 최적화 수립 모델을 제시하며 이를 사례분석을 통해 검증하였다. 연구 결과, 기존 다중프로젝트의 공장생산계획에 비해 평균 7.9%의 현장설치 공기단축 및 43%의 최대 야적장 이용률 감소가 가능하였다. 향후 본 연구 내용을 바탕으로 제약 조건 범위 확장 및 생산성 데이터 추가가 될 경우 다중 모듈러 건축 프로젝트의 모듈러 유닛 공장 생산 계획 수립과 현장시공프로세스 구축을 동시에 지원할 수 있는 기초 자료로 활용될 수 있다.

Keywords

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