DOI QR코드

DOI QR Code

Development of Automated Non-contact Thickness Measurement Machine using a Laser Sensor

레이저센서를 이용한 비접촉식 두께자동측정기 개발

  • 조경철 (한국섬유기계연구원) ;
  • 김수연 (영남대학교 공과대학 기계공학부) ;
  • 신기열 (영남대학교 공과대학 기계공학부)
  • Received : 2014.10.31
  • Accepted : 2015.03.16
  • Published : 2015.04.30

Abstract

In this study, we developed an automated non-contact thickness measurement machine that continuously and precisely measures the thickness and warp of a PCB product using a laser sensor. The system contains a measurement part to measure the thickness in real time automatically according to the set conditions with an alignment supply unit and unloading unit to separate OK and NG products. The measurement machine was utilized to evaluate the performance at each step to minimize measurement error. At the zero setting for the initial setup, the standard deviation of the 216 samples was determined to be $5.52{\mu}m$. A measurement error of 0.5mm and 1.0mm as a standard sample in the measurement accuracy assessment was found to be 2.48% and 2.28%, respectively. In the factory acceptance test, the standard deviation of 1.461mm PCB was measured as $28.99{\mu}m$, with a $C_{pk}$ of 1.2. The automatic thickness measurement machine developed in this study can contribute to productivity and quality improvement in the mass production process.

Keywords

References

  1. Park. J. B., Lee. E. S., Lee. M. K., Lee.J. G., "Development of a System for Glass Thickness Measurement", Trans. Korean Society of Mechanical Engineering A, Vol 33. No. 5, pp. 529-535, 2009. https://doi.org/10.3795/KSME-A.2009.33.5.529
  2. Kim. S.J., 2011, "A study on the noncontact on-line measurement of the thickness for roll-to-roll printed patterns", MS Thesis, Konkuk University, Republic of Korea.
  3. May. A.D., Stephan. G., "Stability of polarized modes in a quasi-isotropic laser", J. Opt. Soc. Am. B. Vol. 6, No. 12. 1989.
  4. KS A ISO 5725-2, "Accuracy(trueness and precision) of Measurement methods and results-part2 : Basic method for the determination of repeatability and reproducibility of standard measurement method", 2007.
  5. J. L. Zapico-Valle, M. García-Diéguez, M.P. Gonzalez-Martinez, K. Worden, "Experimental validation of a new statistical process control feature for damage detection", Mechanical Systems and Signal Processing, Vol.25, No.7, 2513-2525, 2011. https://doi.org/10.1016/j.ymssp.2011.02.007

Cited by

  1. Adaptive laser focusing head design for the 3D free surface in parallel kinematic machining vol.191, pp.None, 2015, https://doi.org/10.1088/1757-899x/191/1/012031
  2. Micropattern Height Measurement using Hollow Nozzle based on Reflected Pneumatic Pressure vol.27, pp.4, 2018, https://doi.org/10.7735/ksmte.2018.27.4.351
  3. 영구자석의 형상을 이용한 오버헤드 교반기용 임펠러 종류의 인식에 관한 연구 vol.18, pp.2, 2015, https://doi.org/10.14775/ksmpe.2019.18.2.052