KSCE Journal of Civil and Environmental Engineering Research (대한토목학회논문집)

Korean Society of Civil Engeneers (대한토목학회)
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Development and Field Application of Portable Tensioning System Using Segmental CFT Member

분절형 CFT부재를 이용한 이동식 프리텐션 제작대의 개발 및 활용

  • 이두성 ((주)홍지 기술연구소) ;
  • 김태균 (동국대학교 건설환경공학과) ;
  • 이성철 (동국대학교 건설환경공학과)
  • Received : 2013.10.22
  • Accepted : 2014.03.31
  • Published : 2014.06.01
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Abstract

Pretension PSC (Prestressed Concrete) members are subjected to a certain limit of size as they are generally produced in the off-site plant and transferred to the site due to the large scale of the product on system. In this study, a portable pretensioning production system has been developed, which allow us to apply the pretension method on site. Considering that a 50m span PSC girder using the pretension method requires a pressing device to endure a large jacking force, the portable pretension production system has to ensure safety against such a large pretension jacking force. In this study, the portable pretensioning system to produce a 50m span pretension girder was manufactured by using CFT (Concrete Filled steel Tube) members. In order to understand the stability of the system and the behavior of the elements, a static loading test was conducted and the stability of the proposed portable pretensioning production system was confirmed. The developed portable pretension system was applied to several construction sites and was investigated the problems on site. During the pretension girder and slab members that was producted by this pretension system in construction site, it has be found the several advantages such as simple fabrication processes, reduction of prestress-loss, and a decrease of 15% compared with the fabrcation cost of post-tension girder. After due consideration of the problems, this portable pretension system will be improved.

프리텐션 공법으로 생산되는 부재는 제작대의 대형화에 따른 문제로 일반적으로 공장에서 제작되고, 이에 따라 운반상의 문제로 프리텐션 부재의 크기에 제한을 받게된다. 본 연구에서는 현장에서 프리텐션 공법을 적용할 수 있는 이동식 프리텐션 제작시스템을 개발하였다. 프리텐션 방식의 50m급 PSC 거더를 제작하기 위해서는 높은 압축력에 대해 시스템이 지속적으로 저항해야 한다. 따라서 이동식 제작시스템은 긴장력에 대해 좌굴안정성을 확보해야 한다. 본 연구에서는 50m 길이의 프리텐션 거더를 제작할 수 있는 이동식 제작시스템을 CFT부재를 이용하여 제작하였다. 시스템의 안전성과 구성부재의 거동을 파악하기 위해 정적가력시험을 수행하여 이동식 프리텐션 제작시스템의 안정성을 입증하였다. 이동식 프리텐션 제작시스템은 다양한 프리텐션 부재 제작현장에 투입되어 시공성이 검토되었다. 공장이 아닌 현장에서 이동식 프리텐션 제작시스템을 통해서 생산되는 프리텐션 부재는 포스트텐션 공법에 비해 공정이 단순하고, 프리스트레스 손실이 적으며, 정착장치 등이 불필요하다는 장점을 현장에서 효율적으로 활용할 수 있게 되었다.

Keywords

References

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