DOI QR코드

DOI QR Code

Development of Engine Piston Ring Surface for Friction Reduction using Micro Abrasive Air Jet

Micro-AAJ를 이용한 엔진 피스톤 링의 마찰 저감 표면 개발

  • Received : 2013.03.19
  • Accepted : 2014.04.09
  • Published : 2014.05.01

Abstract

In this paper, we report a new manufacturing method for friction reduction using micro-AAJ (abrasive air-jet) machining. AAJ machining employs compressed air to accelerate a jet of high-speed particles to mechanically machine features, including micro-channels and micro-holes, into glass, metal, or polymer substrates for use in microfluidics, MEMS (micro electromechanical systems). And we introduce the micro-AAJ machining system, which consists of a micro-AAJ nozzle and a five-axis positioning system. Various micro-AAJ nozzles can be used, depending on the required surface structure, and three-dimensional machining is possible. We machined samples under six different conditions and describe machining results obtained while using it. We also measured the coefficient of friction of micro-textured surfaces. We report the coefficient of friction of micro-textured surfaces patterned using micro-AAJ machining for engine piston ring.

Keywords

References

  1. Ryk, G. and Etsion, I., "Testing Piston Rings with Partial Laser Surface Texturing for Friction Reduction," Wear, Vol. 261, No. 7, pp. 792-796, 2006. https://doi.org/10.1016/j.wear.2006.01.031
  2. Wakuda, M., Yamauchi, Y., Kanzaki, S., and Yasuda, Y., "Effect of Surface Texturing on Friction Reduction between Ceramic and Steel Materials under Lubricated Sliding Contact," Wear, Vol. 254, No. 3, pp. 356-363, 2003. https://doi.org/10.1016/S0043-1648(03)00004-8
  3. Krupka, I., Koutný, D., and Hartl, M., "Behavior of Real Roughness Features within Mixed Lubricated Non-conformal Contacts," Tribology International, Vol. 41, No. 12, pp. 1153-1160, 2008. https://doi.org/10.1016/j.triboint.2008.02.005
  4. Nanbu, T., Ren, N., Yasuda, Y., Zhu, D., and Wang, Q. J., "Micro-textures in Concentrated Conformalcontact Lubrication: Effects of Texture Bottom Shape and Surface Relative Motion," Tribology Letters, Vol. 29, No. 3, pp. 241-252, 2008. https://doi.org/10.1007/s11249-008-9302-9
  5. Erdemir, A., "Review of Engineered Tribological Interfaces for Improved Boundary Lubrication," Tribology International, Vol. 38, No. 3, pp. 249-256, 2005. https://doi.org/10.1016/j.triboint.2004.08.008
  6. Ho, K., Newman, S., Rahimifard, S., and Allen, R., "State of the Art in Wire Electrical Discharge Machining (WEDM)," International Journal of Machine Tools and Manufacture, Vol. 44, No. 12, pp. 1247-1259, 2004. https://doi.org/10.1016/j.ijmachtools.2004.04.017
  7. Byun, J. W., Shin, H. S., Kwon, M. H., Kim, B. H., and Chu, C. N., "Surface Texturing by Micro ECM for Friction Reduction," Int. J. Precis. Eng. Manuf., Vol. 11, No. 5, pp. 747-753, 2010. https://doi.org/10.1007/s12541-010-0088-y
  8. Ho, K. and Newman, S., "State of the Art Electrical Discharge Machining (EDM)," International Journal of Machine Tools and Manufacture, Vol. 43, No. 13, pp. 1287-1300, 2003. https://doi.org/10.1016/S0890-6955(03)00162-7
  9. Takigawa, T., Kawabuchi, K., Yoshimi, M., and Kato, Y., "High Voltage Electron Beam Lithography," Microelectronic Engineering, Vol. 1, No. 2, pp. 121- 142, 1983. https://doi.org/10.1016/0167-9317(83)90025-4
  10. Dubey, A. K. and Yadava, V., "Laser Beam Machining - Review," International Journal of Machine Tools and Manufacture, Vol. 48, No. 6, pp. 609- 628, 2008. https://doi.org/10.1016/j.ijmachtools.2007.10.017
  11. Bhattacharyya, B., Mitra, S., and Boro, A., "Electro-chemical Machining: New Possibilities for Micromachining," Robotics and Computer-Integrated Manufacturing, Vol. 18, No. 3, pp. 283-289, 2002. https://doi.org/10.1016/S0736-5845(02)00019-4
  12. ten Thije Boonkkamp, J. and Jansen, J., "An Analytical Solution for Mechanical Etching of Glass by Powder Blasting," Journal of Engineering Mathematics, Vol. 43, No. 2-4, pp. 385-399, 2002. https://doi.org/10.1023/A:1020359220269
  13. Ghobeity, A., Krajac, T., Burzynski, T., Papini, M., and Spelt, J., "Surface Evolution Models in Abrasive Jet Micromachining," Wear, Vol. 264, No. 3, pp. 185- 198, 2008. https://doi.org/10.1016/j.wear.2007.02.020
  14. Wakuda, M., Yamauchi, Y., Kanzaki, S., and Yasuda, Y., "Effect of Surface Texturing on Friction Reduction between Ceramic and Steel Materials under Lubricated Sliding Contact," Wear, Vol. 254, No. 3, pp. 356-363, 2003. https://doi.org/10.1016/S0043-1648(03)00004-8