A study on shearing die design for window roller housing and die manufacture

창호용 롤러 하우징의 전단금형 설계 및 제작에 관한 연구

  • Kim, Sei-hwan (Department of Metal Mold Design Engineering, Kongju National University) ;
  • Choi, Kye-kwang (Department of Metal Mold Design Engineering, Kongju National University)
  • 김세환 (공주대학교 금형설계공학과) ;
  • 최계광 (공주대학교 금형설계공학과)
  • Accepted : 2014.05.23
  • Published : 2014.06.13

Abstract

Window roller housings are durable because high-quality source materials such as stainless steel is used in making them. After a series of precise structure analysis, their design is optimized. They are subject to repetitive driving tests of more 100,000 times, durability tests, impact resistance tests, corrosion tests and others. For a long time, gaps often occur in press molded products owing to serious squareness deformation and flatness deformation of them. Severe burrs in press molded products require frequent grinding, which leads to short life cycle and rough or unreliable movement of assembled roller housing, which, in turn, causes product defects. This study focuses on developing measures to resolve existing defects and to improve lifespan of dies by designing and making a window roller shearing die.

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