Experimental Investigations on Micro End-milling Cutting Characteristics Comparison and Tool Wear Behavior of AlN-hBN Composites Sintered by Hot-pressing

열간가압소결에 의해 제조된 AlN-hBN 복합재료의 마이크로 엔드밀링 절삭특성 비교와 공구마모에 관한 실험적 연구

  • 백시영 (인하대학교 기계공학과 대학원) ;
  • 신봉철 (인하대학교 기계공학과) ;
  • 조명우 (인하대학교 기계공학부) ;
  • 조원승 (인하대학교 신소재공학부)
  • Published : 2008.08.15

Abstract

The objective of this study is to evaluate micro end-milling characteristics and tool wear behavior of AlN-hBN composites. First, AlN based composites with hBN contents in the range of 10 to 20vol% were prepared by hot-pressing. Vickers hardness and flexural strength of the prepared composite specimens were measured and compared according to the vol% of hBN variations. Then, cutting force variations were measured and analyzed using a tool dynamometer during the micro end-milling experiments; and machined surface shapes and roughness were investigated using a 3D non-contact type surface profiler. After micro end-milling, worn tools were investigated using a tool microscope and SEM images. From the experimental results, it can be observed that the cutting forces decreased, and surface qualities were improved with increasing hBN contents. At low content of hBN, tool chipping was observed; and tool wear rate decreased with increasing hBN contents. The results of this study insist that proper machining conditions, including tool wear behavior investigation, should be determined for the micro end-milling of AlN-hBN composites for its further application.

Keywords

References

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