Determining the Number of Storage Rooms and the Layout of the Storage Room in Warehouses for Pyramid-typed Stacks

피라미드 형태 적재장에서 적재동의 개수와 적재동의 저장 공간 배치

  • Published : 2007.06.30

Abstract

This paper proposes a method for determining the number of storage rooms and designing the storage layout in warehouses for pyramid type stacks whose example are slacks for steel coils, paper rolls, and drums for oils. Formulas are derived for estimating the expected values and the variances of various handling times by cranes. From the derived formulas, the expected queuing time of road trucks is estimated. Base on the derived formulas, this study derives the cost function for determining the optimal numbers of rows, bays, and tiers of stacks and sizing cranes under the condition that the requirement for storage space is satisfied. Results of numerical analysis are provided.

Keywords

References

  1. Bassan, Y, Y Roll, and M.J. Rosenblatt, 'Internal Layout Design of a Warehouse,' AIIE Transaction, Vol.12, No.4(1980), pp.317-322 https://doi.org/10.1080/05695558008974523
  2. Bozer, Y.A. and J.A. White, 'Travel-time Models for Automated Storage/retrieval System,' IIE Transaction, Vol.16, No.4(1984), pp.329-338 https://doi.org/10.1080/07408178408975252
  3. Bozer, Y.A. and J.A. White, 'Design and Performance Models for End-of-aisle Order Picking Systems,' Management Science, Vol.36, No.7(1990), pp.852-866 https://doi.org/10.1287/mnsc.36.7.852
  4. Kim, K.H., 'Evaluation of the Number of Rehandles in Container Yards,' Computer & Industrial Engineering, Vol.32, No.4 (1997), pp.701-711 https://doi.org/10.1016/S0360-8352(97)00024-7
  5. Kim, K.H. and G.P. Hong, 'A Heuristic Rule for Relocation Blocks,' Computers & Operations Research, Vol.33(2006), pp.940-954 https://doi.org/10.1016/j.cor.2004.08.005
  6. Kim, K.H. and H.B. Kim, 'Segregating Space Allocation Models for Container Inventories in Port Container Terminals,' International Journal of Production Economics, Vol.59(1999), pp.415-423 https://doi.org/10.1016/S0925-5273(98)00028-0
  7. Kim, K.H. and H.B. Kim, 'The Optimal Sizing of the Storage Space and Handling Facilities for Import Containers,' Transportation Research, Vol.B36(2002), pp.821-835
  8. Larson, R.C. and A.R. Odoni, Urban Operations Research, Prentice-Hall, New Jersey, 1981
  9. Myoung, Y.S., 'Optimal Sequencing of Orders for Picking in a Plate Warehouse,' Journal of the Korean Institute of Industrial Engineers, Vol.30, No.4(2004), pp.301-305
  10. Park, T.K and K.H. Kim, 'Designing Stacking Facilities of Pyramid Type,' Journal of the Korean Institute of Industrial Engineers, 33(2), 2007
  11. Ross, S.M., Stochastic Processes, 2nd Edition, Wiley, California, 1996
  12. Yang, G.H. and K.H. Kim, 'A Grouped Storage Method for Minimizing Relocations in Block Stacking Systems,' Journal of Intelligent Manufacturing, Vol.17(2006), pp. 453-463 https://doi.org/10.1007/s10845-005-0018-5