Purification of p-Dioxanone from p-Dioxanone and Diethylene Glycol Mixture by a Layer Melt Crystallization

경막형 용융결정화에 의한 파라디옥사논과 디에틸렌글리콜 혼합물로부터 파라디옥사논의 정제

  • Kim, Sung-Il (Chemical Process and Engineering Center, Korea Research Institute of Chemical Technology) ;
  • Kim, Chul-Ung (Chemical Process and Engineering Center, Korea Research Institute of Chemical Technology) ;
  • Park, So-Jin (Department of Chemical Engineering, Chungnam National University)
  • 김성일 (한국화학연구원 미세공정기술연구센터) ;
  • 김철웅 (한국화학연구원 미세공정기술연구센터) ;
  • 박소진 (충남대학교 화학공학과)
  • Received : 2005.06.15
  • Accepted : 2005.09.06
  • Published : 2005.10.31

Abstract

In order to purify diethylene glycol as main impurity included in p-dioxanone, SLE (solid-liquid equilibria) and mixture density on two components system of p-dioxanone and diethylene glycol were measured and a layered melt crystallization with seed has been applied. The SLE of p-dioxanone and diethylene glycol were a simple eutectic system and the temperature and PDX concentration at eutectic point were 0.08 and 246 K, respectively. Densities of their binary mixtures were well fitted by the best correlation equation, ${\rho}_l=0.405+1.361x+0.002T-0.004xT$. In the melt crystallization, the growth rate (G) was proportional to the 1.5th power of the subcooling degree. The effective distribution coefficient ($K_{eff}$) as the degree of impurity removal was observed to increase with increasing the growth rate and initial p-dioxanone concentration. And also, $K_{eff}$ was correlated with Z function using Wintermantel's model such as $K_{eef}=-0.0604+6.392{\times}Z$. Finally, PDX purity through the optimization of this process can be obtained over 99%.

파라디옥사논에 포함된 주요한 불순물인 디에틸렌글리콜을 제거하기 위해, 파라디옥사논과 디에틸렌글리콜과의 이성분계 고액 상평형 및 혼합물의 밀도를 측정하였으며, 종(seed)을 이용한 경막 용융결정화 실험을 하였다. 얻어진 2성분계 고액 상평형 결과는 단순 공융계를 형성하였는데, 공용점은 파라디옥사논의 0.08 몰농도에서 246 K였다. 또한, 혼합물의 밀도 데이터는 ${\rho}_l=k_1+k_2x+k_3T+k_4xT$ 식과 잘 연관되었으며, 각 파라메타인 $k_1$, $k_2$, $k_3$$k_4$의 값은 0.405, 1.361, 0.002, -0.004이었다. 용융결정화 실험에서 결정 성장속도(G)는 냉각속도가 감소하거나 파라디옥사논의 초기농도가 증가할수록 감소하는 경향을 나타내었으며, 결정 성장속도식은 과냉각 온도의 1.5승에 비례하였다. 또한, 불순물의 제거 정도를 나타내는 유효 분배계수($K_{eff}$)는 냉각속도 및 PDX 초기농도가 증가할수록 증가하는 경향을 나타내었으며, 유효분배계수는 Wintermantel 모델에 의해 $K_{eef}=-0.0604+6.392{\times}Z$ 관계로 표현되었다. 최종적으로 얻어진 PDX 순도는 결정화 조작변수를 최적화하여 99% 이상으로 조절할 수 있음을 알 수 있었다.

Keywords

References

  1. Yang, K. K., Wang, X. L. and Wang, Y. Z., 'Poly(p-Dioxanone) and its Copolymers,' Journal of Macromolecular Science, C42(3), 373-398(2002)
  2. Kim, C. U., Kim, K. J. and Cheon, Y. H., 'Separation of High Purity p-Dioxanone from p-Dioxanone Reaction Mixtures,' Korean Patent No. 2004-0033122(2004)
  3. Kim, C. U., Kim, S. I., Nam, S. Y., Ko, J. C., Seo, Y. J. and Choi, B. Y., 'Purification Method and Apparatus of High Purity p-Dioxanone from Raw p-Dioxanone,' Korean Patent No. 2005-0026679 (2005)
  4. Ying, J. and Conn, N. H., 'Process for the Production of Dioxanone,' U.S. Patent No. 5,391,707(1995)
  5. Moyers, C. G., Charleston, W. V., Farr, M. P. and Somerville, N. J., 'Recovery of Dioxanone by Melt Crystallization,' U.S. Patent No. 5,675,022(1997)
  6. Riddick, J. A., Bunger, W. B. and Sakano, T. K., Techniques of Chemistry, Organic Solvents, 4th ed, John Wiley and Sons, New York(1986)
  7. Sloan, G. J. and McGhie, A. R., Techniques of Melt Crystallization, New York, John Wiley and Sons(1998)
  8. Nicholas, P. W., 'Separate Organics by Melt Crystallization,' Chem. Eng. Progress, 88(3), 52-60(1992)
  9. Matsuoka, M., Fukuda, T., Takagi, Y. and Takiyama, H., 'Purification of Organic Solid Solutions by Melt Crystallization: Comparison Between Layer and Suspension Crystallization,' J. of Crystal Growth, 166(1-4), 1035-1039(1996) https://doi.org/10.1016/0022-0248(95)00570-6
  10. Cheon, Y. H., Kim, K. J., Kim, J. W. and Kim, S. H., 'Solid-Liquid Phase Equlibria of Binary and Ternary Mixtures for 2,6-Dimethylnaphthalene and 2,7-Dimethylnaphthalene with Ethanol or Methanol,' J. of Chem. Eng. Data, 50(3), 683-687(2005) https://doi.org/10.1021/je049607b
  11. Kim, K. J., Lee, J. M. and Ryu, S. K., 'Crystallization of Benzene from Benzene-Cyclohexane Mixtures by Layer Melt Crystallization- Phenomena of Impurity Inclusion in Crystal,' J. of Korean Ind. & Eng. Chemistry, 8(3), 389-394(1997)
  12. Kim, K. J., Kim, J. W., Kim, J. K. and Cheon, Y. H., 'Separation of Naphthalene from Solid Solution Mixture by Melt Crystallization,' J. of Korean Ind. & Eng. Chemistry, 13(1), 63-68(2002)
  13. Park, S. J. and Park, S. K., 'A Study on the Solid-Liquid Equilibria for Benzene+Aniline, Benzene+Nitrobenzene, p-Xylene+ Cyclohexane,' J. of Korean Ind. & Eng. Chemistry, 9(6), 864-869 (1998)
  14. Kim, K. J., Lee, J. M. and Ryu, S. K., 'Layer Growth Rate of Benzene Layer from Benzene-Cyclohexane Mixtures in Layer Crystallizer,' J. of Korean Ind. & Eng. Chemistry, 7(2), 308-314 (1996)
  15. Sloan, G. J. and McGhie, A. R., Techniques of Melt Crystallization, New York, John Wiley and Sons(1998)
  16. Ossipov, P., 'Continuous Fractional Crystallization on a Moving Cooled Belt,' Int. J. Heat. Mass Transfer, 41(4-5), 691-697(1998) https://doi.org/10.1016/S0017-9310(97)00199-3
  17. Mersmann, A., Crystallization Technology of Handbook, Mercel Dekker(1994)