Transactions of the Korean Society of Mechanical Engineers A (대한기계학회논문집A)

The Korean Society of Mechanical Engineers (대한기계학회)
권호 표지
DOI QR코드

DOI QR Code

A Study on Roll Wear in the Roll Forming Process

롤포밍 공정에서의 롤 마모에 관한 연구

  • 강병석 (서강대학교 대학원 기계공학과) ;
  • 김낙수 (서강대학교 기계공학과)
  • Published : 2003.11.01
Download PDF
⟨ Previous Next ⟩

Abstract

This study show a numerical method to predict roll wear in the roll forming process. Archard's wear model was reformulated in an elemental form to predict volume of roll wear and then wear depth on the roll was calculated using the results of finite element analysis. Abrasive wear occurs at contact area in the roll forming process and the results of simulation are compared with experimental data in production line. The wear simulation approach with 3-D FEM program for roll forming process, SHAPE-RF is in good agreement with it in tendency.

Keywords

References

  1. Serope, K., 2001, 'Manufacturing Processes for Engineering Materials,' Addison-Wesley, pp. 151-155
  2. Kiuchi, M., 1973, 'Analytical Study on Cold Roll Forming Process,' Report of the Inst. of Ind. Sci., Univ. of Tokyo, 23(1):1
  3. Kiuchi, M. and Koudobashi, T., 1984, 'Automated Design System of Optimum Roll Profiles for Cold Roll Forming,' Proc. 3rd int. Conf. on Rotary Metal Working Process, Kyoto, 423
  4. Bhattacharyya, D. and Panton, S. M., 1989, 'Research and Computer-Aided Design in Cold Roll Forming,' Academic Publishers-Pergamon, 464
  5. Bhattacharyya, D., Smith, P. D., Yee, C. H. and Collins, I. F., 1984, 'The Prediction of Deformation Length in Cold Roll Forming,' J. Mech. Working Technol., 9:181 https://doi.org/10.1016/0378-3804(84)90004-4
  6. Jimma, T. and Ona, H., 1980, 'Optimum Roll Pass Schedules on the Cold Roll Forming Process of Symmetrical Channels,' Proc. 21st Int. M.T.D.R. Conf., 63
  7. Ona, H., Jimma, T. and Fukoya, N., 1983, 'Experiments into the Cold Roll Forming of Straight Asymmetrical Channels,' J. Mech. Working Technol., 8:273 https://doi.org/10.1016/0378-3804(83)90012-8
  8. Ona, H., Jimma, T. and Kozono, H., 1984, 'A Computer-Aided System for Cold Roll Forming,' Advanced Technology of Plasticity, 1:508
  9. Kim, N. and Oh, S.-I., 1999, 'Analysis Tool for Roll Forming of Sheet Metal Strips by the Finite Elements Method,' Annals of the C.I.R.P, 235
  10. Hong, S. M. and Kim, N., 1999, 'Finite Element Analysis Simulation for Roll Forming Process,' KSTP 1999 Spring annual Meeting, 207
  11. Hong, S. M., Cho, H. J. and Kim, N., 1999, 'Rigid-Plastic Finite Element Modeling of Roll Formng Process as a kinematically Steady State Condition,' KSME 99PD, pp. 287-293
  12. Hong, S. M., Kim, D., Yun, H. and Kim, N., 2000, 'Development of Roll Forming Simulation Program,' Society of CAD/CAM Engneers, pp. 417-423
  13. Archard, J.F., 1986, 'Friction between Metal surface,' Wear, 113, pp. 3-6 https://doi.org/10.1016/0043-1648(86)90052-9

Cited by

  1. The Study of Manufacturing Technology for a Sill Side by Roll Forming vol.23, pp.6, 2014, https://doi.org/10.5228/KSTP.2014.23.6.376