Optimization and Mathematical Modeling of the Transtubular Bioreactor for the Production of Monoclonal Antibodies from a Hybridoma Cell Line

  • Halberstadt, Craig R. (Carolinas Medical Center, Department of General Surgery Research, Charlotte) ;
  • Palsson, Bernhanrd O. (Department of Bioengineering, University of California at San Diego) ;
  • Midgley, A.Rees (Department of Bioengineering, Reproductive Sciences Program) ;
  • Curl, Rane L. (Chemical Engineering, Department, The University of Michigan)
  • Published : 2002.05.01

Abstract

This report describes the use of a transtubular bioreactor to study the relative effects of diffusion versus perfusion of medium on antibody production by a hybridoma cell line. The study was performed with a high-density cell culture maintained in a serum-free, low-protein medium for 77 days. It was determined that the reactor possessed a macro-mixing pattern residence time distribution similar to a continuous stirred tank reactor (CSTR), However, due to the arrangement of the medium lines in the reactor, the flow patterns for nutrient distribution consist of largely independent medium path lengths ranging from short to long. When operated with cyclic, reversing, transtubular medium flow, some regions of the reactor (with short residence times) are more accessible to medium than others (with long residence times). From this standpoint, the reactor can be divided into three regions: a captive volume, which consists of medium primarily delivered via diffusion; a lapped volume, which provides nutrients through unilateral convection; and a swept volume, which operates through bilateral convection. The relative sizes of these three volumes were modified experimentally by changing the period over which the direction of medium flow was reversed from 15 min (larger captive volume) to 9 h (larger swept volume). The results suggest that antibody concentration increases as the size of the diffusion-limited (captive) volume is increased to a maximum at around 30 min with a sharp decrease thereafter. As reflected by changes in measured consumption of glucose and production of lactate, no significant difference in cellular metabolism occurred as the reactor was moved between these different states. These results indicate that the mode of operation of the transtubular bioreactor may influence antibody productivity under serum-free, low-protein conditions with minimal effects on cellular metabolism.

Keywords

References

  1. J. Immunol. Meth. v.86 Comparison of cell propagation methods for their effect on monoclonal antibody yield in fermentors Reuveny, S.;D. Velez;L. Miller;J. D. Macmillan https://doi.org/10.1016/0022-1759(86)90265-6
  2. Large-Scale Mammalian Cell Culture Technology Perfusion systems for cell cultivation Griffiths, B.;A. S. Lubiniecki (ed.)
  3. Large-Scale Mammalian Cell Culture Technology Large-scale animal cell culture: A biological perspective Oka, M. S.;R. G. Rupp;A. S. Lubiniecki(ed.)
  4. Cytotechnology v.15 Effect of endogenous proteins on growth and antibody productivity in hybridoma batch cultures Farrell, P. J.;N. Kalogerakis;L. A. Behie https://doi.org/10.1007/BF00762383
  5. J. Biotechnol. v.59 Physiology of cultured animal cells Doverskog M.;J. Ljunggren;L. Ohman;L. Haggstrom https://doi.org/10.1016/S0168-1656(97)00172-7
  6. J. Exp. Med. v.159 Soluble factor requirements for the autostimulatory growth of B lymphoblasts immortalized by Epstein-Barr virus Gordon;J. S. C. Ley;M. D. Melamed;P. Aman;N. C. Hughes-Jones https://doi.org/10.1084/jem.159.5.1554
  7. Nature v.332 Autocrine generation and requirement of BSF-2/IL-6 for human multiple myelomas Kawano, M.;T. Hirano;T. Matsuda;T. Taga;Y. Horii;K. Iwato;H. Asaoku;B. Tang;O. Tanabe;H. Tanaka;A. Kuramoto;T. Kishimoto https://doi.org/10.1038/332083a0
  8. Ann. Rev. Immunol. v.3 Factors affecting B-cell growth and differentiation Kishimoto, T. https://doi.org/10.1146/annurev.iy.03.040185.001025
  9. Biol. Reprod. v.40 Insulin-like growth factors (IGFs) as autocrine/paracrine regulators of granulosa cell differentiation and growth: Studies with a neutralizing monoclonal antibody to IGF-1 Mondschein, J. S.;S. F. Canning;D. Q. Miller;J. M. Hammond
  10. The New England J. Med. v.303 Autocrine secretion and malignant transformation of cells Sporn, M. B.;G. T. Todaro https://doi.org/10.1056/NEJM198010093031511
  11. BioTechniques. Serum-free Culture of Normal Mammalian Cells Weinstein, R.
  12. Immunology v.93 Regulation of interleukin-6 and interleukin-6R alpha (gp80) expression by murine immunoglobulinsecreting B-cell hybridomas Iwasaki, T.;T. Hamano;J. Fujimoto;E. Kakishita https://doi.org/10.1046/j.1365-2567.1998.00460.x
  13. Monoclonal Antibodies: Production and Application Serum-Free Media Used for Cultivation of Hybridomas Murakami, H.;A. Mizrahi (ed.)
  14. Bio/Technology v.7 Filtering Out Inhibition Kidwell, W. R. https://doi.org/10.1038/nbt0589-462
  15. Ph.D. thesis Design, Implementation and Modeling of a Transtubular Bioreactor for the Growth of Mammalian Cells Halberstadt, C. R.
  16. Biotechnol. Tech. v.3 Transtubular bioreactor: A perfusion device for mammalian cell cultivation Ozturk, S. S.;B. O. Palsson;A. R. Midgley;C. R. Halberstadt https://doi.org/10.1007/BF01876222
  17. Cell Transplant v.10 Effect of flow on the detoxification function of rat hepatocytes in a bioartificial liver reactor Roy, P.;J. Washizu;A. W. Tilles;M. L. Yarmush;M. Toner
  18. J. Immunol. v.136 Importance of antibody isotype in monoclonal anti-idiotype therapy of a murine B-cell lymphoma: A study of hybridoma class switch variance Kaminski, M. S.;K. Kitamura;D. G. Maloney;M. J. Campbell;R. Levy
  19. Ph.D. thesis Production of Monoclonal Antibody Using Free and Immobilized Hybridoma Cells Lee, G. M.
  20. Upstream Processes: Equipment and Techniques Microencapsulation of living mammalian cells Lim, F.;A. Mizrahi, (ed.)
  21. Elements of Chemical Reaction Engineering Fogler, H. S.
  22. Encyclopedia of Fluid Mechanics Micromixing Phenomena in Stirred Reactors Villermaux, J.
  23. Vitro Cell. Develop. Biol. v.25 Partial purification and characterization of immunoglobulin production stimulating factor derived from namalwa cells Yamada, K.;K. Akiyoshi;H. Murakami;T. Sugahara;I. IIkeda;K. Toyoda;H. Omura https://doi.org/10.1007/BF02628461
  24. Contrib. Microbiol. Immunol. v.11 Control of B cell function by Fcγ receptor-positive T cells and immunoglobulinbinding factors Teillaud, J. L.;S. Brunati;S. Amigorena;C. Mathiot;C. Sautes;W. H. Fridman
  25. Biochim. Biophys. Acta. v.950 Expression of heat-shock and glucose-regulated genes: differential effects of glucose starvation and hypertonicity Tanaka, K.;G. Jay;K. J. Isselbacher https://doi.org/10.1016/0167-4781(88)90006-1
  26. J. Cell. Physiol. v.125 Differential induction of glucose-regulated and heat shock proteins: effects of pH and sulfhydryl-reducing agents on chicken embryo cells Whelan, S. A.;L. E. Hightower https://doi.org/10.1002/jcp.1041250212
  27. Endocrinology v.118 Superior efficacy of pulsatile versus continuous hormone exposure on hepatic glucose production in vitro Komjati, M.;P. Bratusch-Marrain;W. Waldhausl https://doi.org/10.1210/endo-118-1-312
  28. Endocrinology v.117 Dynamic characteristics of luteinizing hormone release from perifused sheep anterior pituitary cells stimulated by combined pulsatile and continuous gonadotropin-releasing hormone McIntosh, R. P.;J. E. A. McIntosh https://doi.org/10.1210/endo-117-1-169
  29. J. Physiol. v.380 Electrical properties of axons and neurohypophysial nerve terminals and their relationship to secretion in the rat Nordmann, J. J.;E. L. Stuenkel https://doi.org/10.1113/jphysiol.1986.sp016300
  30. Endocrinology v.109 Frequency and amplitude of gonadotropin-releasing hormone stimulation and gonadotropin secretion in the rhesus monkey Wildt, L.;A. Hausler;G. Marshall;J. S. Hutchison;T. M. Plant;P. E. Belchetz;E. Knobil https://doi.org/10.1210/endo-109-2-376
  31. Biotechnol. Bioeng. v.43 The in vitro growth of a three-dimensional human dermal replacement using a single-pass perfusion system Halberstadt, C. R.;R. Hardin;K. Bezverkov;D. Snyder;L. Allen;L. Landeen https://doi.org/10.1002/bit.260430808
  32. Bio/Technol. v.11 Expansion of human bone marrow progenitor cells in a high cell density continuous perfusion system Palsson, B.;S. Paek;R. Schwartz;M. Palsson;G. Lee;S. Silver;S. Emerson
  33. Science v.232 Large-scale cell culture in biotechnology Arathoon, W. R.;J. R. Birch https://doi.org/10.1126/science.2424083
  34. Bio-Pharm February Batch production of monoclonal antibody by large-scale suspension culture Lebherz III, W. B.