The Effect of Configuration and Surface Polishing in Tungsten Electrode Tip for Gas Tungsten Arc Welding on the Arc Characteristics

GTA용접용 텅스텐 전극팁의 형상과 연마 상태가 아크특성에 미치는 영향

  • 조상명 (부경대학교 재료공학부 생산가공공학전공) ;
  • 서상균 (유니램 주식회사 기술개발팀)
  • Published : 2001.02.01

Abstract

The welding quality by Gas Tungsten Arc Welding shows very high level, but the welding speed is lower than that of gas metal arc welding. Also, the welding quality by automatic GTAW is variable as the arc characteristics is changed by the consumption of electrode tip. The purpose of this study is to investigate the relation between the properties of tungsten electrode tip and the various arc characteristics at high current region. In this study, the high welding current 200A was applied to the repeated arc start test and long term arcing test using the $\phi$3.2 tungsten electrodes with cone angle 30$^{\circ}$, 45$^{\circ}$, 60$^{\circ}$sharp tip, and 60$^{\circ}$surface polished (S.P.) sharp tip. It was confirmed that the maximum arc pressure by the initial electrode condition was highest in 45$^{\circ}$sharp tip, and the next in 60$^{\circ}$sharp tip, the last was in 30$^{\circ}$sharp tip and 60$^{\circ}$S.P.. But, the maximum arc pressure after the repeated arc start test and long term arcing test was decreased considerably. But, the maximum arc pressure was highest also in 45$^{\circ}$ sharp tip after the tests, the next was in 30$^{\circ}$sharp tip, and the last was in 60$^{\circ}$sharp tip and 60$^{\circ}$S.P.. The arc start characteristics was the most excellent in 60$^{\circ}$S.P., By long term arcing test, the lanthania included in tungsten electrode was extinguished at tip surface preferentially, therefore the arc characteristics of electrode tip got worse.

Keywords

References

  1. 日本溶接協會編 : 新版 テイグ溶接法の基礎と實際 日本溶接協會
  2. Metal handbook, Welding, Brazing, and Soldering v.6 ASM
  3. Welding Journal Modeling of high-current arcs with emphasis on free surface phenomena in the weld pool R.T.C. CHOO;J. SZEKELY;R.C. WESTHOFF
  4. Welding Journal Effect of Weld Pool Deformation on Weld Penetration in Stationary Gas Tungsten Arc Welding S.D. KIM;S.J. NA
  5. 日本溶接學會論文集 v.3 no.2 TIGア一クにおける最大ア一ク壓力に及ぼす電極形狀の影響 平岡和雄;岡田 明;稻壇道夫
  6. 日本溶接學會論文集 v.6 no.2 ランタン, イットリウム, セリウム入り各タングステン電極にるア一ク特性の比較硏究 松田福久;牛尾誠夫;態谷達也
  7. 日本溶接學會論文集 v.6 no.2 アルベ一ルサデク : 酸化物入りタングステン電極の消耗形, RIM 形成について 松田福久;牛尾誠夫;藤井裕之
  8. 산업기술 교육훈련지 v.1 no.1 스테인리스강 필릿용접부의 고속 TIG용접 공정에 대한연구 오동수;조상명
  9. 韓國舶用機關學會誌 v.18 no.3 고속 TIG용접의 비드 안정성에 관한 연구 조상명
  10. 대한용접학회 특별강연 및 춘계학술발표대회 개요집 TIG 용접용 텅스텐 전극팁의 형상 및 소재가 용접 특성에 미치는 영향 서상균;조상명;감병오;이성규
  11. 溶接ア一クの物理 ランカスタ 編著
  12. Metals handbook, Properties and selection : Stainless steel, tool materials and special purpose metals, 9th Edition v.3 AMS