Abstract
Electron gun heaters are used to heat a cathode in video(TV) monitors. Major defects of the electron gun heaters include dimensional inaccuracy and pollution with dirty materials. In this paper, to save the labor and time being taken to inspect the heaters, a machine vision system is considered. For the system, a new algorithm is developed to measure the 9 different dimensions of each heater and to detect polluted defects. The algorithm consists of three stages. In the first stage, the center of the heater image is obtained and then its boundary detection is performed. For the efficient boundary detection, a mask called the sum mask is used. In the second stage of the algorithm, a set of fiducial points are determined on the boundary image. Finally, using the fiducial points specified dimensions are measured and the amount of polluted area is computed in the third stage. The performance of the algorithm is evaluated for a set of real specimens. The results indicate that measurements obtained by the algorithm satisfy the tolerance limits fur most of the dimensions and the algorithm detects the polluted defects successfully.
