Design and optimization of 900kW class PMSG, based on Unison U50 model

Unison U50 직접구동 영구자석 발전기를 기반으로 한 900kW급 동기발전기 설계 및 최적화

POSTECH Graduate School of Wind Energy is trying to upgrade the PMSG used for Unison U50 to 900 kW class. Intensive optimization efforts are carried out the reduce the axial size and total weight of the generator while increasing the rated output to 900 kW. The generator features 3.32m stator inner radius, 671mm stator length, 84 pole, 25 rated rpm and 31.6kN/$m^2$ shear force density. To reduce the gross weight, the stronger magnetic material is applied with optimal magnet size resulting lowest cogging torque. Also, instead of stator skewing the stator, the magnet position along the circumference is optimized to further reduce the cogging torque. This scheme eliminates the stator skewing procedure and may enhance the productivity. This method also reduces the total harmonic distortion. In this report, upgrade method, no-load line to line voltage and phase voltage, cogging torque, loss calculations and thermal analysis are presented.