Tool Holder Design and Cutting Force Measurement of Diamond Turning Process

다이아몬드 터닝의 미세 절삭력 측정을 위한 tool holder 설계 및 절삭력 측정

  • 정상화 (조선대 기계공학과) ;
  • 김상석 (조선대 기계공학과 대학원) ;
  • 도철진 (한국기초과학지원연구원) ;
  • 홍권희 (한국기초과학지원연구원) ;
  • 김건희 (한국기초과학지원연구원) ;
  • 유병주 (한국기초과학지원연구원)
  • Published : 2001.06.27

Abstract

In this work, tool holder system has been designed and builted to measure cutting forces in diamond turning. This system design includes a 3-component piezo-electric tranducer. Initial experiments with tool holder system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. Tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. Many cutting experiments have been conducted on 6061-T6 aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool force. Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces.

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