• The Transactions of The Korean Institute of Electrical Engineers
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• v.57 no.11
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• pp.2054-2060
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• 2008

This paper aims at the performance enhancement of tension controller for the yarn manufacturing process. The tension controller is required to keep the tension constant while the yarn is manufactured by a draw and twist machine, which is essential and critical for good quality production of yarn, steel, paper, etc. This paper proposes a linear model of tension control plant to develop a precise tension control system, which is derived by the close observation of the conventional mathematical model of motor driving and tension control systems. It is shown by experiments that the proposed control system precisely maintains the tension constant within the error bound of 0.05% while the conventional PI controller has about 0.2% error. The control performance of the system has been compared to that of conventional PI control not only for constant speed control but also for transient speed control experiments.

• Journal of Institute of Control, Robotics and Systems
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• v.14 no.9
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• pp.956-962
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• 2008

This paper is devoted to yarn tension control problem in winding machines. The passive take-up unit is replaced by active one with ADRC(Active Disturbance Rejection Control) and it was compared with the method using conventional PD(Proportional-Derivative) controller. The main part of ADRC is ESO(Extended State Observer) which continuously estimates nonlinearities of the system, such as intrinsic nonlinearity, external disturbance and sensor noise. Then the estimated nonlinearity is used to compensate the real one, thus making controlled system linear. A number of experiments have been conducted in order to verify the performance of the original winding system to the modified one. Experiments have shown improved efficiency of the system with adopting active yarn tension control. Experimental results show that the ADRC achieves a better tension response than PD controller and is robust to parameters variation.

• Fibers and Polymers
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• v.3 no.2
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• pp.80-84
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• 2002

Tension control is an important factor in producing high quality knitted products and in maintaining good processing condition. Yarn tension during knitting is subject to be affected from many elements of the machine and process parameters. Several factors including yam feeding speed, feeding angle, and needle gauge that are considered to influence on the tension variation were investigated. Yam feeding speed did not show high contribution to the tension variation but feeding angle of yam did show high correlation with the tension. No or negative correlation of the tension with needle gauge was found from the results. In order to keep well-determined process condition in the knitting manufacturing, it is strongly suggested that all knitting elements and parameters should be in the integrated control circumstance.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.1141-1145
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• 2005

This paper proposes a robust tension control algorithm for the let-off and take-up system driven by servo motor which is robust to disturbance and tension variation by using SVR(Support Vector Regression). Quality of textile goods in fiber manufacturing process highly depends on control of let-off, take-up and tension which are essential for constant tension control of yarn and textile fabrics and correct length of them. The physical properties of textile fabrics are very sensitive to several factors(temperature, humidity, radius change of warp beam etc.) which result in tension change. Rapid development of fiber manufacture machine for higher productivity requires control system for let-off, take-up and tension for robustness to sharp tension-variation and quick response. The validity and the usefulness of the proposed algorithm are thoroughly verified through numerical simulation.

• Proceedings of the KAIS Fall Conference
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• 2001.11a
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• pp.166-168
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• 2001

본 연구에서는 현재 직조 산업현장에서 전량 수입에 의존하고 있는 장력제어장치를 국산화할 목적으로 주변조건에 관계없이 정확하게 실의 장력과 실의 끊어짐을 감지할 수 있는 센서장치를 개발하고, 생산 제품의 조직 구성이 균일하게 이루어지도록 실의 공급속도에 따라서 일정한 장력을 유지시켜주는 제어 장치를 구성한다.

• Journal of Sericultural and Entomological Science
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• v.36 no.2
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• pp.147-151
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• 1994

This study was carried out investigate the characteristics of Habutae and Chiffon woven with silk and polyester(S/P) compound yarn. The S/P compound yarn could be produced by the automatic reeling machine with attachment of air jetting device, polyester yarn guider and tension control apparatus. The surface structure, tensile property and dyeing fastness of S/P compound fabric were examined for the fabric properties. Electron microscopy revealed that most part of S/P compound yarn was well interlaced and some silk part of compound yarn were hidden by polyester on an examination of surface of chiffon fabric. By the one bath and two step dyeing of disperse and acidic dyes, the colour fastness of S/P compound fabrics were 4 grade above. The tenacity and initial modulus of the finished S/P compound fabric were lower than those of grey and degummed fabrics, but reversed in elongation.

• 연구논문집
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• s.34
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• pp.87-99
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• 2004

A spring tension control device is used as a very important part of an twister system. The friction force of tensioner must keep same friction force during winding in package. For satisfy this function, many device used common compression coil spring. In this paper, by using the case-building technique which was based on simple theory that unknown design variables are induced by given input design variables by the designer, design automation algorithm about rectangular section compression springs with elastic characteristic is developed. Four design equation are justified in using of analysis of torsion of straight bar of rectangular section and geometrical condition of coil spring. Four design equation and nine design variables are computed by case-building technique.

• International Journal of Control, Automation, and Systems
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• v.4 no.6
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• pp.763-768
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• 2006

The two-for-one(TFO) twister is precision machinery that twists fibers rapidly under constant tension. Since the quality of the twisted yarn is directly deteriorated by faults of the twister, such as the distortion of the spinning axis, bearing abrasion, and tension irregularity, it is important to detect faults of the TFO twister at an early stage. In this research, a new algorithm is proposed to detect faults of the TFO twister and their causes, by measuring the vibrations of the TFO twister and obtaining frequency components with a FFT algorithm. The TFO twister with faults showed increased vibrations and each fault generated vibrations at different frequencies. By analyzing changes of characteristics of vibrations, we can determine faulty twisters. The proposed fault detection algorithm can be implemented cheaply with a signal processor chip. It can be used to find when to repair a faulty TFO twister without much loss of yam on-line.

• Journal of the Korean Society of Clothing and Textiles
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• v.46 no.2
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• pp.367-374
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• 2022

Herein, a highly elastic e-textile band with a two-wire transmission line was designed and fabricated for smart clothing applications. A conductive yarn with a very uniform low electrical resistance of 0.0357 Ω/cm was developed and used for the signal and ground lines. To control the elasticity of the e-textile band, spandex yarns were added in the warp direction during knitting and the tension was adjusted. As the length of the e-textile band increased, its RF performance deteriorated. Furthermore, the frequency corresponding to -3 dB S21 was lower in the 30% stretched band than in the unstretched band. For the e-textile bands with lengths 10, 50, and 100 cm, the frequencies corresponding to -3 dB S21 were 107.77, 24.56, and 13.02 MHz when not stretched, and 88.74, 22.02, and 12.60 MHz when stretched by 30%. The fabricated bands were flatter, more flexible, and more elastic than transmission line cables; thus, they can be easily integrated into wearables and smart clothing. However, to increase RF performance and achieve optimum utilization, future studies must focus on the fabrication of transmission lines with lower resistance and reduced distance between the signal and ground lines, and thus the number of transmission lines can be increased.