• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.244-247
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• 2001

Lubricanting characteristics in the warm forging have influence on forgeability of products. but Research on deformation characteristic of warm forging on the lubricant and lubricating method lack. This paper deform a bevel gear by warm forging and evaluate deformation loads and quality of products by each lubricants and lubricating method using oil-based lubricants(Soy, Oildag) and water-based lubricants(Deltaforge $\#31$, Renite S-26-X, Deltaglaze $\#151$). In conclusion, the less a deformation load by lubricants the more improvement a quality of product in manufacture of a bevel gear and water-based lubricants in the warm forging reduce a deformation load and improve a quality of products. Especially, Deltaforge $\31$ have excellent characteristic in the warm forging.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 춘계학술대회논문집
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• pp.107-112
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• 1998

The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition are necessary to be applicated in the thixoforging process. The optimal reheating conditions to thixoforging process were investigated with changing the reheating time, holding time, reheating temperatures, capacity, and adiabatic material size. In the case of solid fraction fs=50%, the microstructure of SSM (specimen size:d76X 190) at the condition of the first reheating time 4min, holding time lrnin and reheating temperature 350%, the second reheating time 3min, holding time 3min and reheating temperature 575C, the thlrd reheating time lmin, holding time 2min and reheating temperature 584'C, capacity Q=8.398KW, and adiabatic material size 53mm is obtained with globular microstructure and finest.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.57-60
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• 2008

The studies for internal void closure have been conducted experimentally and numerically for open die forging. The FEM analysis is performed to investigate the deformation behavior of some internal voids in cast ingots during two upsetting stages. The calculated results of void closure behavior are compared with the measured results before and after upsetting. The shapes and sizes of each internal void are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the void closure can be investigated by the types of void. Closed voids could be compressed and eliminated after forging when the applied deformation amounts were larger than the critical effective strains. On the other hand, open voids could not be compressed and removed.

• 한국산업융합학회 논문집
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• 제22권6호
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• pp.649-655
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• 2019

Fracture behaviors of SCM435 high strength bolt have been studied including macroscopic and microscopic fracture observation, Energy Dispersive X-ray Spectroscopy, Vickers hardness test and applied stress evaluation. cracks (ratchet marks) were generated by the repetitive loads acting on the bolts, initial stress of bolt and the stress concentration. The applied stress was found to be slightly higher than the fatigue limit of the material. The initial stress of bolt must be removed, and the mold temperature during the process must be maintained by room temperature. Bolts are recommended to be peened to improve fatigue limit.

• 대한금속재료학회지
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• 제47권12호
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• pp.797-810
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• 2009

A study was made of the effects of a Sn addition on the microstructure and microfracture mechanism of squeeze cast AZ51-xSn magnesium alloys. Microstructural observation, in situ fracture testing, and fractographic observations were conducted on these alloys to clarify the microfracture process. The microstructural analyses indicated that $Mg_2Sn$ particles as well as $Mg_{17}Al_{12}$ particles precipitated mainly along the solidification cell boundaries; the volume fraction of these hard particles increased as the amount of added Sn increased, with increased the strength. From in situ fracture observations of the AZ51-7Sn alloy, coarse precipitates located on the cell boundaries worked as easy crack propagation sites and caused abrupt intercellular fracturing. On the other hand, the overall fracture properties of the AZ51-3Sn alloy improved because crack propagation proceeded into the Mg matrix rather than into the cell boundaries as twins developed actively, as confirmed by an R-curve analysis. These findings suggest that the addition of 3~5 wt.% Sn is effective in improving both the tensile and fracture properties on the basis of well-developed twins, the blocking of crack propagation, and crack blunting.

• 한국응용과학기술학회지
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• 제37권3호
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• pp.516-525
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• 2020

폴리옥시에틸렌(POE) 계열에서 두 번째로 작은 화합물인 양친매 분자 2-(2-hexyloxyethoxy) ethanol (C₆E₂) 수용액의 밀도를 측정하였다. 밀도 측정은 진통 튜브 밀도계를 이용하여 279.15 K와 282.15 K에서 이루어졌다. 측정된 밀도로부터 2성분 계 C₆E₂ (1)/H₂O (2)의 과잉 부피와 부분 몰 부피를 결정하였다. 과잉 부피는 음의 편차를 나타내었으며, C₆E₂의 몰 분율 x ≃ 0.45에서 최소 값을 나타내었다. C₆E₂와 물 분자 사이에 끌어당기는 작용이 상대적으로 우월하지만, x ≃ 0.45에서 이 작용이 가장 크다는 사실을 말해준다. 2성분 계 C₆E₂ (1)/H₂O (2)에서 부분 몰 부피 ${\bar{V}}_1$는 몰 분율 x에 따라서 단조 증가하였으며, ${\bar{V}}_2$는 감소하였다. ${\bar{V}}_1$과 ${\bar{V}}_2$에서 C₆E₂ 분자들의 회합을 암시하는 특이점은 관찰되지 않았다.

• 한국자기학회지
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• 제14권2호
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• pp.76-82
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• 2004

Brownmillerite 산화물 $Ca_{1-x}$Sr$_{x}$FeO$_{2.5}$ (x = 0, 0.3, 0.5, 0.7, 1.0)의 결정학적 및 자기적 성질을 알아보기 위해 x-선회절 분석법과 Mossbauer 분광법을 이용하였다. 먼저 적정 조성의 전구체(precursor)를 합성한 후 산소가 결핍된 분위기에서 열처리함으로서 여분의 산소가 제거된 다결정 시료분말을 얻었다. Rietveld방법을 사용한 x-선 분석 결과, 시료의 결정구조는 공간군 Pcmn(x = 0, 0.3), Icmm(x = 0.5, 0.7, 1.0)인 orthorhombic 구조를 가지며, Sr의 함량이 증가함에 따라 격자상수가 모두 증가하였다. Neel 온도(T$_{N}$)이하에서의 Mossbauer 스펙트럼은 조성에 관계없이 면적비 1:1인 날카로운 12선이 관측되었다. 분석 결과 이들은 팔면체 자리와 사면체 자리의 Fe 이온에 기인하며 각각 -0.3 mm/s와 0.4 mm/s 정도의 전기4중극자 분열 값을 갖는 것으로 나타났다. T$_{N}$ 이상에서의 Mossbauer 스펙트럼은 조성에 관계없이 1.6 mm/s 정도의 전기4중극자 분열 값을 갖는 이중선으로 나타났다. T$_{N}$은 Sr의 함량이 증가함에 따라 760K에서 710K까지 단조 감소하였다. 두 공명흡수선의 면적 비는 조성에 관계없이 거의 1:1로 나타났다. Debye온도 분석결과 Fe이온이 사면체자리에서 더 견고하게 결합되어 있음을 알았다.어 있음을 알았다.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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• pp.67-70
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• 2000

Mechanical properties of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites fabricated by the reaction squeeze casting were compared with those of (15%$AI_20_3{\cdot}SiO_2$)/Al composites. Intermetallic compound formed by reaction between molten aluminum and reinforcing powder was uniformly distributed in the Al matrix. These intermetallic compounds were identified as $Al_3$NI using EDS and X-ray diffraction analysis. Microhardness and flexural strength of hybrid composites were higher than that of (15%$AI_20_3{\cdot}SiO_2$)/Al Composite. In-Situ fracture tests were Conducted on (15%$AI_20_3{\cdot}SiO_2$)/Al Composites and (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites to identify the microfracture process. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al composites, microcracks were initiated mainly at the short fiber / matrix interfaces. As the loading was continued, the crack propagated mainly along the separated interfacial regions and the well developed shear bands. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites, microcracks were initiated mainly by the short fiber/matrix interfacial debonding. The crack proceeded mainly through the intermetallic compound clusters

• 한국주조공학회지
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• 제14권5호
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• pp.419-428
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• 1994

The microvickers hardness and microstructure of Fe/Al composite fabricated by squeeze casting method were investigated. Pure Al and A356 Alloy were chosen for the matrix composition and Fe preform was fabricated with sintered Fe powder at $1000^{\circ}C$ for 30min. under hydrogen atmosphere. Experimental variables were included preheating temperature, melt temperature and applied pressure. Analysing the experimental result concerning microstructure of fabricated composites, Fe/A356 composite showed improved microstructure at $600^{\circ}C$ melt temperature and $350^{\circ}C$ preform preheating temperature in Fe distribution and Infiltrated distance. The results of EDX and XRD showed that the interfacial zones of Fe/Al composite were composed of non-equilibrium intermetallic layers[$(Al_5Fe_2)_x$, $Al_{13}Fe_4m\;Fe_3Al$, FeAl]. The microvickers hardness of Fe/Al composite showed higher value than Fe/A356 composite in interface.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.50-52
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• 2007

Large size forged parts usually were made by hot open die forging because of the die cost, high applied load and small manufacturing quantities. Cast ingots were used in open die forging and the ingots almost included the cavities in its inside. Therefore, one of the aims for forging processes is to close and remove the cavities. However, its criteria were well not defined since the studies have many difficulties to investigate the cavity behaviors because of its large size. In this study, the cavity closure behavior was investigated by experimental and FE analysis. The FEM analysis is performed to investigate the overlap defect of cast ingots during free forging stage. The measured flow stress data were used to simulate the forging process of cast ingot using the practical material properties. Also the analysis of cavity closure is performed by using the $DEFORM^{TM}$-3D. The calculated results of cavity closure behavior are compared with the measured results before and after forging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the cavity closure can be investigated by the comparison between practical experiment and numerical analysis.