• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.119-125
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• 1999

At Wire Rod Mill Plant, wire is made of the billet produced at continuous casting machine, or rolled bloom produced at billeting mill, and the product can be classified of wire of 5.5${\Phi}$ and bar in coil of 14∼42${\Phi}$ in diameter(bar in coil will be referred to as coil as below). At present, wire is produced at POSCO No.1, 2, 3 WRM, coil at garret line of No. 2 WRM. Head and tail of coil are properly cut and treated to scrap to fulfill the customer's satisfaction. This above cutting is done off line, and small size coil can be cut manually with clipper, large size coil with hydraulic cutter. Nowadays, it is being investigated to cut automatically in line with trimming shear after passing mill stand. At the moment, Because the coil produced at the garret line of No.2 WRM is hot 400∼600$^{\circ}C$ and trimming is done manually with cutter, there are always interference from manual operation or safety problem of bad working condition. Not only because of the diversity of the coil size 14∼42${\Phi}$ in diameter, but because of the rolling speed 2.5∼22m/sec, it is required to be equipped with several trimming shear. But this can be accomplished with only one shear installed proper place at this paper.

• 유체기계공업학회:학술대회논문집
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• 2005.12a
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• pp.240-243
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• 2005

This study deals with the shape optimization of a wire spacer fuel assembly of Liquid Metal Reactors (LMRs). The Response Surface based optimization Method is used as an optimization technique with the Reynolds-averaged Navier-Stokes analysis of fluid flow and heat transfer using Shear Stress Transport (SST) turbulence model as a turbulence closure. Two design variables namely, pitch to fuel rod diameter ratio and lead length to fuel rod diameter ratio are selected. The objective function is defined as a combination of the heat transfer rate and the inverse of friction loss with a weighting factor. Three level full-factorial method is used to determine the training points. In total, nine experiments have been performed numerically and the resulting datas have been analysed for optimization study. Also, a comparison has been made between the optimized surface and the reference one in this study.

• Journal of the Korean Institute of Rural Architecture
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• v.18 no.3
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• pp.35-42
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• 2016

For the reason of economy, farmers and structural engineers prefer the vinyl house frame members that have the lightest cross sections. Therefore, in order to reach this aim, rod bracing system is the best method for multiple vinyl house frames. In this study, wire rods (tension members) are used to be bracing members in multiple vinyl house frames. The effects of additional wire rods in the frames are investigated by the variations of the bending moments, axial forces, displacements and combined stresses in the main frames that are reinforced by different shapes of rod bracing system. Vinyl house frames are usually made by steel pipe members and collapsed by the excessive wind and snow loads. Two kinds of bracing models are used for wind and snow loads separately in this study. The effective bracing models for each load are finally figured out.

• 제어로봇시스템학회:학술대회논문집
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• 1997.10a
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• pp.1493-1495
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• 1997

Cropping of head and tail ends of rod in wire Rolling Process is required to aviod roll damage, and prevent cobbles. In order to reduce the crop loss, the new crop control system for rotary shear of Wire rolling Process has been developed. Performance shows the developed system cut precisely within setting length. As a result, it is expected to increase the yield ratio of products about 0.2 percent and stabilize the operantional condition.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.683-688
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• 2003

Vibration characteristics of a fuel rod to be used in KALIMER(Korean Advanced LIquid MEtal Reactor) have been estimated through 3-dimensional finite element analysis and verified by experiment. The fundamental natural frequencies are found to be 6㎐ in air and 2.5㎐ in water. respectively. It has been found that in-water natural frequencies of the fuel rod are lower than in-air ones due to the added mass effect of the fluid filled inside the outer cylinder and they further decreases as the gap between the fuel rod and the outer cylinder increases, namely the added mass effect increases as the gap increases(maximum 54%). It has been also shown that the mass of the wire wrap axially coiled around the fuel rod do not affect the natural frequencies.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.31 no.8
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• pp.663-671
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• 2007

In this work, shape optimization of a wire-wrapped fuel assembly in a liquid metal reactor has been carried out by combining a three-dimensional Reynolds-averaged Navier-Stokes analysis with the radial basis neural network method, a well known surrogate modeling technique for optimization. Sequential Quadratic Programming is used to search the optimal point from the constructed surrogate. Two geometric design variables are selected for the optimization and design space is sampled using Latin Hypercube Sampling. The optimization problem has been defined as a maximization of the objective function, which is as a linear combination of heat transfer and friction loss related terms with a weighing factor. The objective function value is more sensitive to the ratio of the wire spacer diameter to the fuel rod diameter than to the ratio of the wire wrap pitch to the fuel rod diameter. The optimal values of the design variables are obtained by varying the weighting factor.

• Nuclear Engineering and Technology
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• v.56 no.4
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• pp.1125-1134
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• 2024

This paper presents a validation study of the subchannel analysis code SLTHEN used for the core thermal-hydraulic design of the Prototype Gen-IV sodium-cooled fast reactor (PGSFR). To assess the performance of the ENERGY model of SLTHEN, four liquid metal heating experiments conducted by ORNL, WARD, and KIT with hexagonal assemblies of wire-wrapped rod bundles were analyzed. These experiments were performed with 19-and 61-pin bundles and varying power distributions of axial and radial peaking factors up to 1.4 and 3.0, respectively. The coolant subchannel temperatures measured at different axial locations were compared with the SLTHEN predictions with the Novendstern, Chiu-Rohsenow-Todreas (CRT), and Cheng-Todreas (CT) correlations for flow split and mixing in wire-wrapped pin bundles. The results showed that the SLTHEN predicts the measured subchannel temperatures reasonably well with root-mean-square errors of ~10 % and maximum errors of ~20 %. It was also observed that the CRT and CT correlations consistently outperform the Novendstern correlation.

• Journal of the Korean Society for Nondestructive Testing
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• v.33 no.1
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• pp.7-13
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• 2013

The surface microcrack over a few tens of micrometers is one of severe problems of a steel wire rod to lead to the failure of the final products, so the method to evaluate crack depth has been required to develop. This work investigates the feasibility of electromagnetic acoustic resonance (EMAR) for this problem. EMAR is the method for measurement of resonant features using electromagnetic acoustic transducer (EMAT). Generally, EMAR is sensitive to small variation of the structures and easy to apply it to the industrial field because of the feature of noncontact measurement. Through several EMAR experiments, the change of the resonant frequencies and attenuation in reverberation has been observed. The results confirms that the surface cracks of around 100 micrometer depth can be detected successfully with the present method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.286-287
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• 2008

The determination of roll speeds in continuous rolling system is an important factor along with the design of roll profile and roll gap. The tensile force on the workpiece induces reduced cross section area and the compressive force induces wrinkles. To determine the optimal roll speeds of current rough rolling system for wire rod, FE analysis was performed. We could predict the workpiece shape and the stress level more precisely by considering the elasto-plastic behavior of workpiece. Also the efficient analysis methodology is presented to reduce the calculation time by combining the ALE and lagrangian method.

• Journal of the Korean Society for Heat Treatment
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• v.36 no.2
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• pp.69-76
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• 2023

In this study, we present a system for identifying equivalent grades of standardized wire rod steel based on alloy composition using machine learning techniques. The system comprises two models, one based on a supervised multi-class classification algorithm and the other based on unsupervised autoencoder algorithm. Our evaluation showed that the supervised model exhibited superior performance in terms of prediction stability and reliability of prediction results. This system provides a useful tool for non-experts seeking similar grades of steel based on alloy composition.