• 소성∙가공
• /
• 제19권4호
• /
• pp.224-229
• /
• 2010

During the multi-pass wire drawing process, wires suffer a great amount of plastic deformation that is through the cross-section. This generates tensile residual stress at surface of drawn wires. The generated residual stress on surface is one of the problems for quality of wires so that prediction and reduction of residual stresses is important to avoid unexpected fracture. Therefore, in this study, the effect of process variables such as semi-die angle, bearing length and reduction ratio on the residual stress was evaluated through Finite Element Analysis. Based on the results of the Analysis, a prediction model was established for predicting residual stress on the surface of high carbon steel(AISI1072, AISI1082). To identify the effectiveness of the proposed model, X-ray diffraction is used to measure the residual stresses on the surface. As the result of the comparison between calculated residual stresses and measured residual stresses, the model could be used to predict residual stresses in cold drawn wire.

• 한국초전도ㆍ저온공학회논문지
• /
• 제14권1호
• /
• pp.4-7
• /
• 2012

Coated conductors have been developed to increase piece length and critical current for electric power applications. Otherwise, Many efforts were carried out to reduce AC loss of coated conductor for AC applications. Twisting and cabling processes are effective to reduce AC loss but, these processes can not be applied for tape shaped coated conductor. It is inevitable to have thin rectangular shape because coated conductor is fabricated by thin film deposition process on metal substrate. In this study, round shape superconducting wire was first fabricated using coated conductors. First of all, Ag coated conductor was used. coated conductor was slitted to several wires with narrow width below 1mm. 12ea slitted wires were parallel stacked on top of another until making up the square cross-section. The bundle of coated conductors was heat treated to stick on each other by diffusion bonding and then copper plated to make round shape wire. Critical current of round wire was measured 185A at 77K, self field.

• 대한전자공학회논문지SD
• /
• 제40권11호
• /
• pp.62-72
• /
• 2003

본 논문은 배선간의 간격 조정을 통하여 혼신을 최소화하는 방법을 다룬다. 제시된 방법은 선형 프로그래밍을 이용하며, 정확한 혼신 계산을 위해 수평 배선 조각과 수직 배선 조각에서의 혼신을 모두 고려한다. 본 논문에서는 최장 길이 경로 문제를 이용하여 수직 배선 조각간의 결합 길이를 예측하는 방법을 제안한다. 이를 이용하면 실수 변수만으로 선형 프로그래밍 문제를 생성할 수 있으므로 문제 해결 시간이 매우 빠르다. 제시된 방법은 기존의 연구 결과인 wire perturbation 방법에 비해 실행 시간과 혼신 최소화 율에서 보다 나은 성능을 보였다. 혼신 최소화 율의 경우, 제안된 방법은 wire perturbation 방법에 비해 최고 혼신의 경우 평균 11.2% 향상된 결과를 보였고, 전체 혼신의 경우 3% 향상된 결과를 얻었다. 또한 제시된 방법의 수행 시간은 회로 Deutsch의 경우 11초 이내에 해결하는 빠른 속도를 보였다.

• 마이크로전자및패키징학회지
• /
• 제20권4호
• /
• pp.47-52
• /
• 2013

Gold wire has long been used as a proven method of connecting a silicon die to a substrate in wide variety of package types, delivering high yield and productivity. However, with the high price of gold, the semiconductor packaging industry has been implementing an alternate wire material. These materials may include silver (Ag) or copper (Cu) alloys as an alternative to save material cost and maintain electrical performance. This paper will analyze and compare the electrical characteristics of several wire types. For the study, typical 0.6 mil, 0.8 mil and 1.0 mil diameter wires were selected from various alloy types (2N gold, Palladium (Pd) coated/doped copper, 88% and 96% silver) as well as respective pure metallic wires for comparison. Each wire model was validated by comparing it to electromagnetic simulation results and measurement data. Measurements from the implemented test boards were done using a vector network analyzer (VNA) and probe station setup. The test board layout consisted of three parts: 1. Analysis of the diameter, length and material characteristic of each wire; 2. Comparison between a microstrip line and the wire to microstrip line transition; and 3. Analysis of the wire's cross-talk. These areas will be discussed in detail along with all the extracted results from each type the wire.

• 대한기계학회논문집A
• /
• 제36권7호
• /
• pp.723-730
• /
• 2012

상온의 인발공정에서 소재는 인발다이를 통과하면서 직경이 줄어들고 길이가 늘어난다. 인발다이와 소재가 접촉한 면에서의 압력과 미끄럼 운동에 의해 소재에는 탄성회복, 인발 다이에는 마찰과 마모가 생긴다. 또한, 소재의 변형 및 마찰열로 인해 소재와 다이의 온도가 상승하며 이로 인해 지정된 다이 내경으로 제품이 가공되기 어려우며 소재의 선경은 지정된 직경 또는 다이 내경과 다르게 된다. 본 논문에서는 다이의 온도분포를 고려하여 소재의 탄성회복, 다이의 탄성변형, 그리고 다이와 소재의 열변형이 인발제품의 선경변화에 미치는 영향을 정량적으로 분석하였다. 네 가지 요인 중에서 소재의 탄성회복의 영향이 선경변화량의 대부분을 차지함을 확인하였다. 선경변화에 영향을 주는 인자들을 고려하여 지정된 치수와 차이를 주지 않는 초기 다이를 설계하였고, 설계된 초기 다이를 이용하여 지정된 치수의 인발제품을 얻을 수 있었다.

• 한국기계가공학회지
• /
• 제10권4호
• /
• pp.44-49
• /
• 2011

The crawler crane, which consists of a lattice boom, a driving system, and movable vehicle, is widely used in a construction site. It needs to be installed an overload limiter to prevent the overturning accident and the fracture of structure. This research is undertaken to provide the relation formula for designing the overload limiter as follows: First the relation formulas between the wire-rope tension and the hoisting load or the overturning ratio according to the luffing angle and length of a lattice boom are established. Secondly the derived formulas are corrected by using the compensated angle considering the deflection of boom through the finite element analysis. The stiffness analysis is carried out for 30-kinds of models as a combination of 6-kinds of luffing angle and 5-kinds of length of boom. Finally the shape design of a stick type load cell, which is the device to measure the wire-rope tension, is performed. 5-kinds of notch radius and 5-kinds of center hole radius are adopted as the design parameter for the strength analysis of the load cell.

• 한국전자파학회논문지
• /
• 제19권2호
• /
• pp.237-243
• /
• 2008

본 논문에서는 무한히 넓은 백 플레인의 사각형 개구를 관통하는 길이가 다른 평행 2선 전송 선로에 대하여 백 플레인의 존재가 전송 선로에 미치는 영향을 검토하였다. 이론 해석에는 FDTD법을 사용하였으며, 길이가 다른 구조를 가지게 하는 부가 선로의 길이와 전송 선로의 간격 변화에 따른 반사 손실 및 삽입 손실 특성을 계산하여 백 플레인이 전송 선로에 미치는 영향을 고찰하였다. 그 결과, 전송 선로의 간격이 좁은 경우에는 부하 측의 전송 선로가 안테나처럼 동작하여 삽입 이득 특성이 나타나고, 부가 선로의 길이가 길어지면 백 플레인에 의한 삽입 손실 특성이 현저히 나타남을 확인할 수 있었다. 반사 손실을 측정하고 수치 계산 결과와 비교하여 이론 해석의 타당성도 확인하였다.

• Journal of Advanced Marine Engineering and Technology
• /
• 제31권5호
• /
• pp.552-557
• /
• 2007

This paper has dealt with the effect of non ionized surfactant and water mixture on drag reduction and heat transfer enhancement in a circular pipe flow with experimentally. The test section was consisted of stainless steel pipe with inside diameter of 16mm. The wire coil was used to increase heat transfer in a pipe and the on ionized surfactant(Oleyl Dihydroxyethyl Amino Oxide, ODEAO) was used to reduce the drag force of water mixture with surfactant. The main parameters of this experiment were diameter and pitch of wire coil and the ratio of test section length and horizontal wire coil length. In this experiment, the acquired results were 1) Drag reduction effect existed in this ODEAO-water mixture, 2) Friction factor and heat transfer were increased with insertion the heat transfer enhancement coil, 3) With increasing of pitch ratio, heat transfer was decreased, and 4) Heat transfer was decreased by the decreasing of inserting coil diameter.

• 한국의류산업학회지
• /
• 제17권3호
• /
• pp.429-439
• /
• 2015

This study develops a new brassiere for new silver women. A new brassiere design was developed for the silver generation based on apreliminary survey; subsequently, a wire and no-wire type of brassier were developed after a second fitting evaluation. The results were as follows. First, in terms of brassiere design, the cup shape was designed as mold type full cup, shoulder straps were designed as camisole type with cups, bias tape was designed for body correction in the side line and mash tape was designed for easy movement below the cups. On the other side ofthe cup shape was a pocketdesigned on a support pad forthe wire type and a support panel to serve as a wire in the no-wire type brassiere. Second, brassiere patterns were designed by referencing the educational H pattern. Thetotal length was elongated by 5cmto reduce pressure when wearing a brassiere and the height of the front center increased by 8cm for the stability of the front center of the brassiere. In addition, the side line was moved back by 3cm and the width of the brassiere wings was designed widely at 10.5cm. Third, a wearing test was conducted for the wire type and the no-wire type brassiere with comparison products, using a 7-point Likert scale. Appearance results and movement tests for the wire and no-wire type showed a higher score than comparison products.

• Composites Research
• /
• 제13권6호
• /
• pp.39-46
• /
• 2000

방전가공은 공구와 공작물 사이의 얇은 간극에 전류를 방전시켜 금속을 가공하는 방법이다. 방전 와이어 가공은 전도성 와이어를 사용하는 방전가공의 특수한 예로서, 펀치나 금형제조에 널리 이용되고 있다. 와이어 방전가공에서 와이어는 와이어 가이드 및 외팔보로서 지지되어 있다. 최근 생산성의 증가추세와 더불어 와이어의 이송속도가 증가함에 따라 외팔보의 진동 등으로 인한 기계 정밀도의 저하가 우려된다. 본 논문에서는 정, 동특성이 우수한 방전가공기용 복합재료 외팔보를 설계, 제작하였다. 끼워맞춤길이와 보강 적층수의 변화에 따른 정, 동특성의 변화를 살펴보기 위하여 시편을 제작하여 하중실험을 수행하였다. 또한 유한요소 해석을 수행하여 하중실험의 결과와 상호 비교하였다. 시편실험의 결과로부터 방전가공기용 복합재료 외팔보를 설계, 제작하여 기존의 금속 외팔보와 그 성능을 상호 비교하였다.