• Journal of the Korean Society for Precision Engineering
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• v.15 no.2
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• pp.45-52
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• 1998

The contact roll is often used to regulate the winding tension as well as the entrained air in a wound roll by adjusting the contact force to the winding roll. But the contact force generated by other rolls, like assistant nip rolls, in a winding(or roll changing) process may act as disturbance to the control of the winding tension. In this paper, the mechanism of a roll change process is analysed. Ana, the behavior of the contact and the nip rolls are mathematically modeled. A nonlinear PID(NPID) controller is designed to control the winding tension and to reject the effect of disturbance generated by the nip roll on the winding tension variation. Computer simulation study showed that the performance of the suggested NPID controller is improved compared with that of the PID controller in controlling the winding tension and in rejecting the effect of the disturbance.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.748-753
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• 1996

The contact roll is often used to regulate the winding tension as well as the entrained air in a wound roli by adjusting the contact force to the winding roll. But the contact force generated by other rolls, like assistant nip rolls, in a winding(or roll changing) process may act as disturbance to the control of the winding tension. In this paper, the mechanism of a roll change process is analyzed. And, the behavior of the contact and the assistant nip rolls are mathematically modeled. A nonlinear PID(NPID) controller is designed to control the winding tension and to reject the effect of disturbance generated by the assistant nip roll on the winding tension variation. Computer simulation study showed that the performance of the suggested NPID controller is improved compared with that of the PID controller in con trolling the winding tension and in rejecting the effect of the disturbance.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.26 no.2
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• pp.35-41
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• 2003

This paper proposes a heuristic scheduling algorithm to satisfy the customer's due date in the production process under make to order environment. The goal is to achieve the machine scheduling in the transformer winding process, in which consists of parallel machines with different machine performances. The winding is important production process in the transformer manufacturing company. The efficiency of the winding machines is different according to the voltage capacity and the winding type. This paper introduces a heuristic approach in the transformer winding process where the objective function is to minimize the total tardiness of jobs over due dates. The numerical experiment is illustrated to evaluate the performance.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.31 no.3
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• pp.117-124
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• 2008

Ultra-high voltage transformer industry has characteristic of small quantity batch production system by other order processing unlike general mass production systems. In this industry, observance of time deadline is very important in market competitive power security and company continued existence. The transformer winding is a process that rolls a coil is coated with an electric insulation material in order to generate the required voltage using the voltage fluctuation. The winding process is very important production process in the extra-high voltage transformer manufacturing industry because winding process is core process that occupy weight about half of whole process and is process that decide current ratio of transformer. This paper proposes a statistical calculation and control method of planned leadtime on the basis of real data and informations for the A company in transformer winding process. Moreover, we develop unit process scheduling system.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.2
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• pp.125-131
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• 2014

Winding is an integral operation in almost every roll-to-roll continuous process and center-winding is suitable and general scheme in the winding system. However, the internal stresses within center-wound rolls can cause damage such as buckling, spoking, cinching, etc. It is therefore necessary to analyze the relationship between taper tension in winding section and internal stress distribution within center-wound roll to prevent the winding failure. In this study, an optimal taper tension control method with parabolic taper tension profile for producing high quality wound roll was developed. The new logic was designed from analyzing the winding mechanism by using the stress model in center-wound rolls. The performance of the proposed taper tension profile was verified experimentally.

• Journal of the Korean Society of Propulsion Engineers
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• v.3 no.2
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• pp.56-65
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• 1999

The relationship of the winding process variables and the mechanical properties of filament wound composites is investigated experimentally. The winding process variables considered are the fiber tensions and the fiber ends. The filament wound ring specimens are fabricated using 3-axis controlled filament winding machine. Two types of carbon fibers, TZ-507 and IZ-40, are used as reinforcements and epoxy for filament winding is used as resin. During the winding process, the fiber tensions are varied from 0.5kgf to 3.0kgf, and the number of the fiber ends are varied from 1 to 6. The fiber volume fractions and the void contents for the ring specimens are measured through the resin digestion. The mechanical properties of the ring specimens are also evaluated by the split disk test. The test results show that the winding process variables affect the fiber volume fractions and the void contents of the ring specimens, which result in the variation of the tensile properties of the ring specimens. Therefore, suitable winding process variables should be applied to maximize the structural performance and the productivity for filament wound structures.

• Proceedings of the KSME Conference
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• 2000.11a
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• pp.590-595
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• 2000

On the contrary to the increasing needs of shape qualities, most of quality inspections are carried out by manual or operator's insight. To find the causes of shape inferiority, it is required to gather and analyze the shape measurement data. As a result the winding profile measurement system ($TELE-SCANNER^{(R)}$) is developed to analyze the coiling process and automate the manual measuring process for winding profile of hot-rolled coils. The winding profile measurement system measures and analyzes winding profile shapes of hot-rolled coils, and classifies them into several dominant patterns that are related to normal or abnormal mechanical conditions of down-coiler. The system also contains analysis software to quantify the winding profile shapes and patterns, and to produce statistics to help search the causes of profile shape inferiority.

• Journal of Electrical Engineering and Technology
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• v.6 no.1
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• pp.59-66
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• 2011

This work treat the modeling and simulation of non-linear dynamic behavior of a web winding process during traction. We designate by a winding process any system applying the cycles of unwinding, transport, treatment, and winding to various flat products. This system knows several constraints, such as the thermal effects caused by the frictions, and the mechanical effects provoked by metal elongation, that generates dysfunctions due to the influence of the process conditions. Several controllers are considered, including Proportional-integral (PI) and Backstepping control. This paper presents the study of Backstepping controls strategy of the winding system. Our winding system is simulated in MATLAB SIMULINK environment, the results obtained illustrate the efficiency of the proposed control with no overshoot, and the rising time is improved with good disturbances rejections comparing with the classical control law.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.5
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• pp.99-107
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• 2003

In a winding process, important control specifications include regulation of web tension and velocity. In this research, an adaptive controller has been developed for controlling web tension and velocity in winding processes. For the controller design, the linear quadratic regulator theory has been adopted and a gain-scheduling scheme has been incorporated. A prototype winding system has been constructed, and the controller has been implemented in a real-time PC-based environment. The performance of the closed loop system has been evaluated via simulation and experiments, and it was observed that both the web tension and velocity could be regulated within a small tolerance.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.04a
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• pp.199-210
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• 2000

복합재료의 성형 공정 중 하나인 Filament Winding 공정에 열가소성 기지재료인 폴리프로필렌(Polypropylene)과 강화섬유인 유리섬유로 이루어진 Commingled Yarn 을 이용한 연구를 수행하였다. 함침 과정을 해석하기 위한 계산모델을 제시하였다. 그리고 위의 모델링을 해석하는 데 필요한 복합재료 내의 온도 분포를 수치해석을 통해 계산하였고 실험을 통해 이를 검증하였다. 온도계산 결과를 함침도 예측에 이용하였다. 모델링을 통해 Filament Winding 공정의 주요 공정 변수를 찾아내었고 제시한 모델을 검증하기 위해 직접 Filament Winding 실험 장치를 제작하여 제품을 생산하고 모델과 비교하였다. 제작된 시편으로부터 함침도를 계산하는 방법을 제시하였다. 그 결과 함침도에 관해서 실험 결과가 모델과 그 경향이 뚜렷이 일치함을 확인하였다.