• 제목/요약/키워드: wheel material

검색결과 316건 처리시간 0.028초

MR Fluid를 이용한 비구면 렌즈 연마 시스템 개발 및 기초 연마 특성 분석 (Development of the Aspherical Lens Polishing System with MR Fluid and Analysis of the Basic Polishing Characteristic of MR Polishing System)

  • 이정원;조명우;하석재;홍광표;조용규;김병민
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.92-99
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    • 2014
  • An aspherical lens, which resolves several problems with a spherical lens,typically serves asa key part of an optical system. Generally, an aspherical lens is fabricated using a diamond turning machine or by mean of injection molding. However, residual stress and/or tool marks can arise when using a commercial fabricating method such as DTM or injection molding. A polishing process, thus, is commonly used to obtain a high-precision aspherical lens. In this study, a polishing method using MR fluid was applied to minimize several problems, in this case residual stress and the creation of tool marks, during the cutting process. The MR polishing system was developed to polish aspherical lenses. A series of experiments were performed to obtain a very fine surface roughness. PMMA (the lens material for molding) was used as a workpiece, and the gap size, magnetic field intensity, wheel speed and feed rate were selected as the parameters in this study. Finally, a very fine surface roughness of Ra=2.12nm was obtained after MR polishing.

초정밀 금형가공기를 이용한 비구면 렌즈 가공특성 연구 (Characteristics of aspheric lens processing using ultra-precision moulds processing system)

  • 백승엽;이하성;강동명
    • Design & Manufacturing
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    • 제1권1호
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    • pp.7-11
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    • 2007
  • The fabrication of precision optical components by deterministic CNC grinding is an area of great current interest. Replacement of the traditional, craftsman driven, optical fabrication process is essential to reduce costs and increase process flexibility and reliability. Moreover, CNC grinding is well suited to the fabrication of complex shapes such as aspheres, making it possible to design optical systems with fewer components and reduced weight. Current technology is capable of producing surfaces with less than 2 microns peak to valley error, 50 nm rms surface roughness, and less than 1 micron subsurface damage. Bound abrasive tools, in which the abrasive particles are fixed in a second (matrix) material, play an important part in achieving this performance. In this paper, the factors affecting the ultra-fine surface roughness and profile accuracy of machined surfaces of aspheric parts has been analyzed experimentally and theoretically and on ultra-precision aspheric grinding system and precise adjusting mechanism have been designed and manufactured. In the paper we report the results of experiments and modeling performed to examine the effects of machinability, occurring during grinding of optical surfaces, on the tool surface profile. Profiles of machined surface were measured by using SEM. In order to optimize grinding conditions of aspheric lens processing, we performed experiments by design of experiments.

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주물고사 첨가 아스팔트 콘크리트의 특성에 관한 연구 (Characteristics of Asphalt Concrete using Waste Foundry Sand)

  • 김광우;고동혁;최동춘;김성운;김중열
    • 한국도로학회논문집
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    • 제3권4호
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    • pp.105-116
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    • 2001
  • 본 연구는 주물고사를 이용한 아스팔트 콘크리트와 주물고사의 물리적 화학적 특성을 비교 분석하는 것이다. 주물고사의 아스팔트 콘크리트 적용성을 평가하기 위하여 XRF, SEM, 제타전위를 측정하여 주물고사의 물리 화학적 특성을 알아보았다. 주물고사 아스팔트 콘크리트의 박리저항성을 향상시키기 위하여 박리방지제(소석회(Hydrated lime), 액상박리방지제)를 사용하였다. 그리고 주물고사 아스팔트 콘크리트 혼합물의 인장특성과 내구성 향상을 위하여 LDPE를 사용하였다. 또한 주물고사 아스팔트 콘크리트의 공용성을 알아보기 위하여 간접인장강도, 수분취약성시험, 동결 융해시험, 반복주행시험을 수행하였다. 시험결과 주물고사 아스팔트 콘크리트의 역학적 특성이 일반 아스팔트 콘크리트에 비해 같거나 향상되는 것으로 나타났다. 따라서 주물고사를 아스팔트 콘크리트에 재활용할 수 있다는 결론을 얻었다.

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동결농축(凍結濃縮)의 개선(改善)을 위한 기초적(基礎的) 연구(硏究) -I. 농축시액(濃縮試液)의 물성측정(物性測定)- (Basic Studies in Improvement of Freeze Concentration -(I) Measurements of Physical Properties for Concentrated Solution-)

  • 공재열
    • 한국식품영양과학회지
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    • 제14권4호
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    • pp.353-358
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    • 1985
  • 본(本) 연구(硏究)에서는 3종(種)의 잎담배 추출액(抽出液)을 시료(試料)로 하여 동결농축(凍結濃縮)에 관(關)한 기초실험(基礎實驗)으로서 시료용액(試料溶液)의 농도(濃度)와 빙점(氷點)과의 관계(關係), 점도(粘度)와 농도(濃度)와 온도(溫度)와의 관계(關係) 및 빙결정(氷結晶)의 형상(形狀)을 측정(測定)한 결과, 다음과 같은 결론(結論)을 얻었다. 1. 빙점(氷點) $t_m(^{\circ}C)$과 농도(濃度) X(wt%)와의 관계식(關係式)은 아래와 같다. $t_m=-{\frac{18.6X}{170-{\frac{X}{100}}(170+18)}}$ 2. 점도(粘度) ${\mu}(c{\cdot}p)$와 온도(溫度) T(K)와 농도(濃度) X(wt%)의 관계(關係)는 아래식과 같다. $log_{10{\mu}}={\frac{1585}{T}}+2.11{\frac{X}{100-X}}-5.50$ 3. 고농도(高濃度)의 용액(溶液)에서 얇은 수지상형(樹枝狀形)의 빙결정(氷結晶), 저농도용액(低濃度溶液)에서 두꺼운 판상형(板狀形)의 빙결정(氷結晶)이 생성(生成)되었다.

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우슬(牛膝)의 형태(形態) 감별에 관한 연구 (A Study on a Morphological Identification of Achyranthes and Cyathula Root)

  • 박재상;이영종
    • 대한본초학회지
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    • 제20권2호
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    • pp.77-82
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    • 2005
  • Objectives : A morphological classification among Achyranthes japonica Nakai (produced in Korea), A. bidentata Blume (imported from China), and Cyathula officinalis Kuan (used in China exclusively) was made through microscopic observation. Method : The slice of the tested material made by paraffin section technique was colored with Safranine Malachite Green contrast methods, and then observed and photographed by olymphus-BHT. Result : 1. Korean A. japonica Nakai has slim roots, whose diameter is $1{\sim}5\;mm$. 1) Most of its intersection is stele, which includes a lot of vascular bundles. The inside of vascular bundles shows the arrangement of $2{\sim}4$ cycles, the innermost wheel of which is divided into two parts. 2) Parts of parenchymatous cell include Crystal sand of calcium oxalate. 2. The diameter of the roots of Chinese A. bidentata Blume is $0.4{\sim}1\;cm$. 1) The xylem in the vascular bundle in the middle of its intersection is rather big, around which the inner parts of the vascular bundles are arranged in the shape of $2{\sim}4$ cycles around. The most outside part of it is small, and the middle part is gathered into $2{\sim}3$ groups. 2) Parts of parenchymatous cells include Crystal sand of calcium oxalate. 3. The roots of Chinese C. officinalis Kuan is thick, whose diameter is $0.5{\sim}3\;cm$. 1) Vascular bundle of its intersection is spotted, arranged in the shape of $4{\sim}11$ concentric circles, whose center is divided into $2{\sim}9$ groups. 2) Parenchymatous cells include crystal sand and square crystal of calcium oxalate. Conclusion : It is concluded that Achyranthes japonica Nakai, A. bidentata Blume, and C. officinalis Kuan have different shapes in both external forms and internal intersections, so that they can be easily distinguished from one another through microscopic observation.

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부추 수확기 개발을 위한 예취 및 이송특성 구명 (Cutting and Conveying Characteristics for Development of Chinese Leek Harvester)

  • 전현종;김상헌;홍종태;최용
    • Journal of Biosystems Engineering
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    • 제30권4호
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    • pp.220-228
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    • 2005
  • This study was conducted to investigate the main factors that contain a rotating velocity ratio between wheel and conveyor belt, a tilt angle of conveyor belt and a rotating velocity of a dick cutter for mechanization of Chinese leek harvest. In the survey on the cultivation of Chinese leek, row spacing of 350 m and cutting height of 10 mm from the ground were set up for field tests. Test equipment was designed to cut, pick up and convey Chinese leek one row by one row. From the results of material tests, pick-up height of conveyor belt was set up at $60\~90m$ from the bottom, and the strain and stress at rupture of Chinese leek was 0.487 m/m and 0.01078 MPa. An elastic coefficient of the rubber (Neoprene) of conveyor belts was 1.1077 under the strain of 0.3 nym. from the results of field tests, the tilt angle of conveyor belt was the range of $25^{\circ}\~30^{\circ}$ under consideration far space of container, the velocity ratio between vehicle and conveying belt was 1 to 2.4~1.7 at 0.1~0.3 m/s of vehicle, and optimum rotating velocity of the disk cutter was 34.8 m/s or more under consideration for soil friction.

절삭 공구용 다이아몬드 복합체의 저온 저압 소결 합성 및 후속 도전형 박막 공정 특성 연구 (A Study on the Sintering of Diamond Composite at Low Temperature Under Low Pressure and its Subsequent Conductive PVD Process for a Cutting Tool)

  • 조민영;반갑수
    • 한국산업융합학회 논문집
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    • 제23권1호
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    • pp.25-32
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    • 2020
  • Generally, high-temperature, high-pressure, high-priced sintering equipment is used for diamond sintering, and conductivity is a problem for improving the surface modification of the sintered body. In this study, to improve the efficiency of diamond sintering, we identified a new process and material that can be sintered at low temperature, and attempted to develop a composite thin film that can be discharged by doping boron gas to improve the surface modification of the sintered body. Sintered bodies were sintered by mixing Si and two diamonds in different particle sizes based on CIP molding and HIP molding. In CVD deposition, CVD was performed using WC-Co cemented carbide using CH4 and H2 gas, and the specimen was made conductive using boron gas. According to the experimental results of the sintered body, as the Si content is increased, the Vickers hardness decreases drastically, and the values of tensile strength, Young's modulus and fracture toughness greatly increase. Conductive CVD deposited diamond was boron deposited and discharged. As the amount of boron added increased, the strength of diamond peaks decreased and crystallinity improved. In addition, considering the release processability, tool life and adhesion of the deposition surface according to the amount of boron added, the appropriate amount of boron can be confirmed. Therefore, by solving the method of low temperature sintering and conductivity problem, the possibility of solving the existing sintering and deposition problem is presented.

Ag-Cu-Zn-Cd 계 용가재를 이용한 Bronze 소결체/강의 브레이징 접합부 특성 평가 (Characteristics of Brazed Joint of Sintered Bronze/steel Using Ag-Cu-Zn Type Filler Materials)

  • 이정훈;이창희
    • Journal of Welding and Joining
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    • 제17권3호
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    • pp.79-89
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    • 1999
  • The study was carried out to examine in more detail metallurgical and mechanical properties of brazed joints of diamond cutting wheel. In this work, shank(mild steel) and sintered bronze-base tips were brazed with three different filler materials(W-40, BAgl and BAg3S). The machine used in this work was a high frequency induction brazing equipment. The joint thickness, porosities and microstructure of brazed joints with brazing variables(brazing temperature, holding time) were evaluated with OLM, SEM, EDS and XRD. Bending(torque) test was also performed to evaluate strength of brazed joints. Further wetting test was performed in a vacuum furnace in order to evaluate the wettability of filler metals on base metals9shank and tips). The brazing temperature had a strong influence on the joint strength and the optimum brazing temperature range was about $700~850^{\circ}C$ for the bronze/steel combinations. The strength of the brazed joint was found to be influenced by the three factors : degree of reaction region, porosity content, joint thickness. The reaction region was formed in the bronze-base tip adjacent to the joint. The reaction region resulted in a bad influence on the strength due to the formation of Cu5.6Sn, CuZn4, $\beta(CuZn)$ and CdAg, etc. Porosities increased as brazing variables(brazing temperature, holding time) increased, and the brazed joints with porosities of less than about 3-5% had an optimum strength for the bronze-base tip.

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Development of medium resolution cross-dispersed silicon grisms in the Near Infrared ; Direct Silicon wafer bonding technique

  • ;;;;박수종
    • 천문학회보
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    • 제36권2호
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    • pp.125.2-125.2
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    • 2011
  • We are developing medium resolution cross-dispersed silicon grisms in the near IR region ($1.45{\sim}5.2{\mu}m$). The grisms will be installed in MIMIR, a multifunction instrument at the Lowel Observatory, USA. The two devices are designed to cover H and K band and L and M band simultaneously. Our goal is to make grism with R=3000 at 1.2 arcsec slit. The Silicon has high refractive index (n=3.4 at $1.5{\mu}m$) which enhances the resolving power by up to 5 times when compared to conventional material such as BK-7 (n=1.5 at 1.5 ${\mu}m$). The bonded grisms will be installed in a filter wheel for the uses switch from spectroscopic mode to imaging mode easily. Our device is compact and light weighted while it provides a decent resolving power. We produce monolithic grisms using e-beam lithography at the NASA JPL and chemically etching the grooves on the silicon prisms. Moreover, the main-disperser and cross-disperser will be contacted together by direct Si-Si bonding technique and eventually turn into one piece. The bonded pair offers more stability in terms of the layout of the spectrum and removes the Fresnel loss at the intersection of two grisms. We report on the proper wafer bonding steps through this research, and inspected the bonding quality thermally, optically and mechanically.

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복합하중에 의한 천연가스 배관의 파손확률 평가 (Failure Probability Assessment of Natural Gas Pipeline under Combined Stresses)

  • 백종현;장윤찬;김익중;김철만;김영표
    • 한국가스학회지
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    • 제24권4호
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    • pp.10-17
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    • 2020
  • 신뢰도 기반 평가법은 천연가스배관의 기하학적 형상 변화, 기계적 특성, 하중변화 및 운영조건을 평가 인자로 사용하여 천연가스배관의 건전성 평가 관리의 신뢰도를 향상시킬 수 있다. 구조신뢰성 평가 시 배관의 파손확률은 외부하중에 대한 배관재료의 저항성과의 관계에 의해 평가된다. COMREL 프로그램을 사용하여 내압, 열응력 및 굽힘응력과 같은 복합응력에 의한 천연가스배관의 파손확률을 평가했다. 천연가스배관의 파손확률 평가 시 매설깊이는 1.5~30m, 차량바퀴하중은 2.5~20톤, 온도차는 45℃, 운전압력은 6.86MPa 그리고 토양밀도는 1.8kN/㎥를 사용하였다. 천연가스배관의 파손확률은 Von-Mises 응력 기준에 의해 복합응력 하의 최대허용응력 기준으로 평가하였다.