• 한국도로학회논문집
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• 제14권3호
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• pp.59-67
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• 2012

본 연구는 아스팔트 포장 파손을 복구하는 보수재료에 대한 연구이다. 현재 국내에서 사용되고 있는 네가지 종류 재료들에 대하여 실내 및 현장시험을 실시하였다. 실내 시험으로 마샬안정도시험, 간접인장시험, 수침잔류 안정도시험, 휠트랙킹 시험을 실시하였다. 또한 성능시험으로는 기존 아스팔트 콘크리트 혼합물과의 수평전단강도시험을 실시하였다. 현장시험은 아스팔트 포장 도로상에서 차량바퀴가 통과하는 지점에 패칭 슬래브를 제작하여 차량 통과에 따른 공용 결과를 관찰하였다. 실내시험 결과는 현재 적용되고 있는 설계 재료들의 기준은 수침잔류 안정도를 제외하고 만족하였다. Type C가 가장 높은 수평전단강도를 나타냈다. 그러나 시공후 10일 이후부터 소성변형과 탈리와 같은 파손이 발생하였다. 따라서 현재 사용되고 있는 상온보수 재료들을 현장에 적용할 경우에 우수한 성능을 기대할 수 없어서 조기파손을 방지할 수 있는 새로운 시험방법의 개발과 적용이 필요하다.

• 한국도로학회논문집
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• 제7권3호
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• pp.1-10
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• 2005

본 연구에서는 일반 아스팔트 포장에 비해 설계수명을 2배 이상 증대시켜 보수주기를 증진하고 보수비용 및 사용자 비용을 절감할 수 있는 장수명 아스팔트 포장에 대한 포장가속시험 (APT)을 수행하였다 먼저 본 연구에서 개발된 장수명 포장용 고강성기층 혼합물에 대한 기초적인 물성시험을 수행하였다. 포장의 지지력을 비교하고 피로 및 소성변형에 대한 저항성을 평가하기 위하여 일반 및 고강성 기층으로 구성된 총 4개의 시험단면을 건설하였다. 또한 일반 및 고강성 단면은 각각 얇은 단면과 두꺼운 단면으로 구성되었다. 다양한 교통하중에 대한 아스팔트 기층하단의 인장변형률을 측정하였으며 시험결과 고강성 단면의 인장변형이 일반단면에 비해 적게 발생되는 것을 확인하였다. 기층 단면이 얇은 포장단면에 대한 APT 시험결과 윤하중이 180,000회 재하될 때까지 균열은 발생하지 않았다. 기층단면이 두꺼운 포장에 대해 윤하중 90,000회 재하시 일반단면은 5.3mm, 고강성 단면은 3m의 소성변형이 발생하였다. 본 연구에서 개발된 고강성 혼합물은 소성변형 및 피로균열에 대한 저항성이 우수하기 때문에 장수명 포장용 기층재로서 적합한 것으로 판단된다. 또한 다양한 구조해석 결과 일반 혼합물 대신 고강성 혼합물을 사용할 경우 포장의 하중지지력이 증가하기 때문에 아스팔트층의 단면두께를 최소 5cm 이상 줄일 수 있을 것으로 판단된다.

• 한국기계가공학회지
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• 제11권1호
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• pp.13-19
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• 2012

In this study, ultrasonic vibration tool designed and made by using FEM analysis. And machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic ($Al_2O_3$) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic mode, ultrasonic vibration of 20kHz was generated by HSK 63 ultrasonic actuator. The two grinding speeds, 1.67m/s and 3.35m/s, were applied. On the other hand, grinding forces were measured by KISTLER dynamometer.

• 한국정밀공학회지
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• 제22권11호
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• pp.118-124
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• 2005

An automotive bushing is a device used in automotive suspension systems to reduce the load transmitted from the wheel to the frame of the vehicle. A bushing is a hollow cylinder, which is bonded to a solid steel shaft at its inner surface and a steel sleeve at its outer surface. The relation between the force applied to the shaft and the relative deformation of a bushing is nonlinear and exhibits features of viscoelasticity. In this paper, an automotive bushing is regarded as nonlinear viscoelastic incompressible material. Instron 8801 equipment was used for experimental res earch and ramp-to-constant displacement control test was used for data acquisition. Displacement dependent force relaxation function was obtained from the force extrapolation method and expressed as the explicit combination of time and displacement. Pipkin-Rogers model, which is the direct relation of force and displacement, was obtained and comparison studies between the experimental results and the Pipkin-Rogers results were carried out.

• 한국표면공학회지
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• 제41권6호
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• pp.312-324
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• 2008

In this study, the functional property as a super abrasive material was secured for CBN powder by the electroless Ni-P plating on the surface of the particle. The plating solution has been prepared to control the surface morphology by regulating surfactants and process conditions. The effects of processing parameters on the surface morphology of CBN powder was discussed. The results are summarized as follows; A stable plating tendency was achieved from 1 hour after quantitatively dropping reducing agent. It was observed that more than 50% of the weight gain was obtained by Ni-P coating on the surface of CBN super abrasive powder. The morphology of the Ni-P coating layer is consisted of botryoidal and spiky type and it could be controlled by regulating processing parameters. Superior characteristic in terms of surface morphology was found in the nonionic surfactant XL-80N. It was found that XL-80N considerably decreased surface tension of CBN powder and Ni-P alloy surface then enhance wettability as well as plating rate. Metal coated CBN powder as a raw material of resin bond wheel has been developed through this investigation.

• 대한기계학회논문집A
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• 제35권11호
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• pp.1507-1514
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• 2011

플라스틱 재료를 사용한 가공법 중에서 가장 보편적인 가공법이 사출성형이다. 오늘날에는 플라스틱 재료의 활용도는 지속적으로 증가하고 있으며, 신소재 등의 개발로 그 적용범위 또한 확대되고 있다. 인라인 스케이트는 4 가지 구성품으로 이루어진다. 그 4 가지 구성품은 부츠, 프레임, 휠, 브레이크로써 프레임이 가장 중요한 부품이다. 사출 재질에 변화에 따른 사출 성형성을 알아보았다. 런너와 게이트의 치수 변화에 따른 제품의 사출 성형성을 알아보았다. 본 연구에서는 Moldflow를 이용해서 사출성형 해석을 수행하였다. ANSYS를 이용해서 구조해석을 수행하였다.

• Tribology and Lubricants
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• 제36권3호
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• pp.153-160
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• 2020

In this paper, we present a hydrostatic bearing design and rotordynamic analysis of a pump-and-drive turbine module for a 250-kW supercritical CO₂ cycle application. The pump-and-drive turbine module consists of the pump and turbine wheel, assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 21,000 rpm and the rated power is 143 kW. For the bearing operation, we use high-pressure CO₂ as the lubricant, which is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various orifice diameters, and then select the diameter that provides the maximum bearing stiffness. We also conduct a rotordynamic analysis based on the design parameters of the pump-and-drive turbine module. The predicted Campbell diagram shows that there is no critical speed below the rated speed, owing to the high stiffness of the bearings. Furthermore, the predicted damping ratio indicates that there is no unstable mode. We conduct the operating tests for the pump and drive turbine modules within the supercritical CO₂ cycle test loop. The pressurized CO₂, at a temperature of 136℃, is supplied to the turbine and we monitor the shaft vibration during the test. The test results show that there is no critical speed below the rated speed, and the shaft vibration is controlled to below 3 ㎛.

• Structural Monitoring and Maintenance
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• 제1권1호
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• pp.131-157
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• 2014

Special track systems used to divert a train to other directions or other tracks are generally called 'railway turnout'. A traditional turnout system consists of steel rails, switches, crossings, steel plates, fasteners, screw spikes, timber bearers, ballast and formation. The wheel rail contact over the crossing transfer zone has a dip-like shape and can often cause detrimental impact loads on the railway track and its components. The large impact also emits disturbing noises (either impact or ground-borne noise) to railway neighbors. In a brown-field railway track where an existing aged infrastructure requires renewal or maintenance, some physical constraints and construction complexities may dominate the choice of track forms or certain components. With the difficulty to seek for high-quality timbers with dimensional stability, a methodology to replace aged timber bearers in harsh dynamic environments is to adopt an alternative material that could mimic responses and characteristics of timber in both static and dynamic loading conditions. A critical review has suggested an application of an alternative material called fibre-reinforced foamed urethane (FFU). The full-scale capacity design makes use of its comparable engineering characteristics to timber, high-impact attenuation, high damping property, and a longer service life. A field trial to investigate in-situ behaviours of a turnout grillage system using an alternative material, 'fibre-reinforced foamed urethane (FFU)' bearers, has been carried out at a complex turnout junction under heavy mixed traffics at Hornsby, New South Wales, Australia. The turnout junction was renewed using the FFU bearers altogether with new special track components. Influences of the FFU bearers on track geometry (recorded by track inspection vehicle 'AK Car'), track settlement (based on survey data), track dynamics, and acoustic characteristics have been measured. Operational train pass-by measurements have been analysed to evaluate the effectiveness of the replacement methodology. Comparative studies show that the use of FFU bearers generates higher rail and sleeper accelerations but the damping capacity of the FFU help suppress vibration transferring onto other track components. The survey data analysis suggests a small vertical settlement and negligible lateral movement of the turnout system. The static and dynamic behaviours of FFU bearers appear to equate that of natural timber but its service life is superior.

• Tribology and Lubricants
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• 제37권3호
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• pp.91-98
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• 2021

This paper presents a hydrostatic bearing design and rotordynamic analysis of a turbo expander for a hydrogen liquefaction plant. Th~e turbo expander includes the turbine and compressor wheel assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 75,000 rpm and the rated power is 6 kW. For the bearing operation, we use pressurized air at 8.5 bar as the lubricant that is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various gauge pressure ratios and select the orifice diameter providing the maximum bearing stiffness. Additionally, we conduct a rotordynamic analysis based on the calculated bearing stiffness and damping considering design parameters of the turbo expander. The predicted Cambell diagram indicates that there are two critical speeds under the rated speed and there exists a sufficient separation margin for the rated speed. In addition, the predicted rotor vibration is under 1 ㎛ at the rated speed. We conduct the operating test of the turbo expander in the test rig. For the operation, we supply pressurized air to the turbine and monitor the shaft vibration during the test. The test results show that there are two critical speeds under the rated speed, and the shaft vibration is controlled under 2.5 ㎛.

• Tribology and Lubricants
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• 제38권2호
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• pp.33-40
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• 2022

In this study, we present rotor dynamic analysis and operation test of a turbo expander for a hydrogen liquefaction plant. The turbo expander consists of a turbine and compressor wheel connected to a shaft supported by two hydrostatic radial and thrust bearings. In rotor dynamic analysis, the shaft is modeled as a rigid body, and the equations of motion for the shaft are solved using the unsteady Reynolds equation. Additionally, the operating test of the turbo expander has been performed in the test rig. Pressurized helium is supplied to the bearings at 8.5 bar. Furthermore, we monitor the shaft vibration and flow rate of the helium supplied to the bearings. The rotor dynamic analysis result shows that there are two critical speeds related with the rigid body mode under 40,000 rpm. At the first critical speed of 36,000 rpm, the vibration at the compressor side is maximum, whereas that of the turbine is maximum at the second critical speed of 40,000 rpm. The predicted maximum shaft vibration is 3 ㎛, whereas sub-synchronous vibration is not presented. The operation test results show that there are two critical speeds under the rated speed, and the measured vibration value agrees well with predicted value. The measured flow rate of the helium supplied to the bearing is 2.0 g/s, which also agrees well with the predicted data.