• 제목/요약/키워드: welds

검색결과 798건 처리시간 0.024초

Experimental study on models of cylindrical steel tanks under mining tremors and moderate earthquakes

  • Burkacki, Daniel;Jankowski, Robert
    • Earthquakes and Structures
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    • 제17권2호
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    • pp.175-189
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    • 2019
  • The aim of the study is to show the results of complex shaking table experimental investigation focused on the response of two models of cylindrical steel tanks under mining tremors and moderate earthquakes, including the aspects of diagnosis of structural damage. Firstly, the impact and the sweep-sine tests have been carried out, so as to determine the dynamic properties of models filled with different levels of liquid. Then, the models have been subjected to seismic and paraseismic excitations. Finally, one fully filled structure has been tested after introducing two different types of damages, so as to verify the method of damage diagnosis. The results of the impact and the sweep-sine tests show that filling the models with liquid leads to substantial reduction in natural frequencies, due to gradually increasing overall mass. Moreover, the results of sweep-sine tests clearly indicate that the increase in the liquid level results in significant increase in the damping structural ratio, which is the effect of damping properties of liquid due to its sloshing. The results of seismic and paraseismic tests indicate that filling the tank with liquid leads initially to considerable reduction in values of acceleration (damping effect of liquid sloshing); however, beyond a certain level of water filling, this regularity is inverted and acceleration values increase (effect of increasing total mass of the structure). Moreover, comparison of the responses under mining tremors and moderate earthquakes indicate that the power amplification factor of the mining tremors may be larger than the seismic power amplification factor. Finally, the results of damage diagnosis of fully filled steel tank model indicate that the forms of the Fourier spectra, together with the frequency and power spectral density values, can be directly related to the specific type of structural damage. They show a decrease in the natural frequencies for the model with unscrewed support bolts (global type of damage), while cutting the welds (local type of damage) has resulted in significant increase in values of the power spectral density for higher vibration modes.

장갑판재용 고경도 강판의 용접 기술동향 (Welding Technical Trend of High Hardness Armour Steel for Combat Vehicle)

  • 정영철;김찬규;이승준;정용문;박철수;이병석;박태원;김홍규;조영태
    • 한국군사과학기술학회지
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    • 제22권3호
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    • pp.299-310
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    • 2019
  • Increase of combat capability through the lightweighting of vehicles has been internationally issued. One of the methods for lightening is applying high hardness armor(HHA) steel which is outstanding ballistic performance and protection performance compared to weight. Development of HHA steel is currently completed in America, United Kingdom, Australia and Germany. It is used for not only combat vehicle, but also various combat device. Korea is developing new material of HHA steel according to this trend. When such HHA steel is applied to structure, welding process is used for connection of the structure. Cracks from hydrogen embrittlement and cold cracking are easily generated in welds of HHA steel and it greatly affects the strength of all structure. Decrease of strength from welding defect is critical to combat capability. Therefore, welding process optimization is important for performing the role of structure. In this study, international welding technology is reviewed through scientific research paper and patent.

Experimental evaluation of steel connections with horizontal slit dampers

  • Lor, Hossein Akbari;Izadinia, Mohsen;Memarzadeh, Parham
    • Steel and Composite Structures
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    • 제32권1호
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    • pp.79-90
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    • 2019
  • This study introduces new connections that connect the beam to the column with slit dampers. Plastic deformations and damages concentrate on slit dampers. The slit dampers prevent plastic damages of column, beam, welds and panel zone and act as fuses. The slit dampers were prepared with IPE profiles that had some holes in the webs. In this paper, two experimental specimens were made. In first specimen (SDC1), just one slit damper connected the beam to the column and one IPE profile with no holes connected the bottom flange of the beam to the column. The second specimen (SDC2) had two similar dampers which connected the top and bottom flange of the beam to the column. Cyclic loading was applied on Specimens. The cyclic displacements conditions continued until 0.06 radian rotation of connection. The experimental observations showed that the bending moment of specimen SDC2 increased until 0.04 story drift. In specimen SDC1, the bending moment decreases after 0.03 story drift. Test results indicate the high performance of the proposed connection. Based on the results, the specimen with two slit damper (SDC2) has higher seismic performance and dissipates more energy in loading process than specimen SDC1. Theoretical formulas were extended for the proposed connections. Numerical studies have been done by ABAQUS software. The theoretical and numerical results had good agreements with the experimental data. Based on the experimental and numerical investigations, the high ductility of connection is obtained from plastic damages of slit dampers. The most flexural moment of specimen SDC1 occurred at 3% story drift and this value was 1.4 times the plastic moment of the beam section. This parameter for SDC2 was 1.73 times the plastic moment of the beam section and occurred at 4% story drift. The dissipated energy ratio of SDC2 to SDC1 is equal to 1.51.

무인기용 레큐퍼레이터 소재의 용접부에 대한 고온 피로수명 예측 (High Temperature Fatigue Life Prediction for Welded Joints of Recuperator Material for UAV)

  • 이상래;김재환;김재훈
    • 한국추진공학회지
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    • 제23권2호
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    • pp.111-117
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    • 2019
  • 본 논문은 경량 및 고효율 레큐퍼레이터를 구성하는 0.1 mm 이하의 두께를 지닌 전열판의 용접부에 대한 실험적 연구이다. 특히 해당 용접부에 대한 수명을 알아내기 위해 고온환경에서 피로특성을 실험을 통하여 알아내기로 하였다. 실험은 레큐퍼레이터의 소재로 주로 선정되는 두가지 재질에 대해 (STS347, AL20-25+nb) 실시하였으며, 시편은 실제 제작에 사용되는 방법과 ASTM에서 권고하는 규격을 준용하여 제작하였다. 그리고 상온과 고온에서 해당 시료의 기계적 특성을 평가하고자, 기계적 물성치를 시험하는 MTS-810 과 고온환경을 부여하기 위한 고온로를 이용하였다. 시험은 각 시편에 대해 상온 및 고온 환경에서 인장시험을 실시하였으며, 나타난 인장강도의 50%, 40%, 30%, 20% 그리고 10% 에 해당하는 하중을 응력비 0.1로 설정하여 피로시험을 시행하였다. 마지막으로 실험을 통해 나타난 피로수명 특성을 레큐퍼레이터의 운전조건에서 발생하는 하중에 따르는 응력과 비교하여 무인기 시스템이 요구하는 운전시간에 대비하여 해당 용접부들의 수명을 평가하였다.

면내 및 면외 하중 조건들에 따른 이종 복합 소재를 가진 경사진 이중외팔보에서의 접착계면의 파괴 특성 연구 (A Study on Fracture Property of Adhesive Interface at Tapered Double Cantilever Beam with Inhomogeneous Composite Material due to Loading Conditions of In-plane and Out-plane)

  • 이정호;김재원;전성식;조재웅
    • Composites Research
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    • 제33권6호
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    • pp.401-407
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    • 2020
  • 공학 및 산업 분야에서는 구조적인 부분들에서 경량 복합 소재가 강과 같은 금속 소재를 대체해 오고 있다. 이러한 복합 소재는 리벳, 용접이나 볼트 및 너트를 이용한 체결 방법을 대신하여 접착제 체결 방법을 적용하고 있다. 복합 소재에 접착제 체결 방법을 적용하기 위해서는 접착계면에 대한 강도 특성 연구가 필수적으로 요구된다. 섬유 강화 플라스틱 복합 소재인 CFRP를 용이하게 가공하여 본 연구를 수행하였다. CFRP와 알루미늄(Al6061), 알루미늄 폼(Al-foam)을 가진 이종 복합 소재로 된 경사진 이중외팔보(TDCB) 시험편들로서 면내 전단과 면외 전단의 하중 조건들하에서 정적 실험을 수행하였다. 본 연구 결과를 통하여 이중외팔보들의 파괴 특성과 그 파단 시점을 파악하여 접착계면을 가진 이종 복합 소재 구조물에 관한 내구성을 검토하였다.

표면조도처리 된 합금화 용융아연도금강판의 저항 점 용접성 (Resistance Spot Weldability of Surface Roughness Textured Galvannealed Steel Sheets)

  • 박상순;김기홍;강남현;김영석;임영목;최영민;박영도
    • 대한금속재료학회지
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    • 제46권8호
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    • pp.495-505
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    • 2008
  • With the high proportion of zinc coated steels in body-in-white assembly, newly developed surface roughness textured galvannealed steel sheets have been introduced. In this study, zinc coated and surface roughness textured steel sheets were welded by resistance spot welding to investigate its weldability including electrode wear test. Based on the results of tensile-shear test, nugget diameter changes, and electrode tip growth test, it was clear that both surface roughness textured steels (GA-T and GA-E) showed good weldability. Also, there was no large difference in weldability and electrode wear behavior between GA-T and GA-E steels which have different surface roughness morphology. An analysis of electrode degradation showed Fe and Zn penetration through the electrode tip surface at 2400 welds reached $55{\sim}60{\mu}m$ and $75{\sim}80{\mu}m$, respectively. Therefore, there is no significant effect of surface roughness morphology on spot weldability of surface roughness textured galvannealed steel sheets. However, slight difference in thickness of alloying layers existing on electrode tip was found between GA-T and GA-E steels.

전기아연 도금 TRIP강판의 저항 점용접 시 연속타점 수명에 미치는 단상 AC와 인버터 DC의 비교 연구 (A Comparative Study of Single-Phase AC and Inverter DC on Electrode Life for Resistance Spot Welded Electrogalvanized Steel Sheets)

  • 손종우;박영도;강문진;김동철
    • 대한금속재료학회지
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    • 제47권12호
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    • pp.834-841
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    • 2009
  • A study on the welding of electrogalvanized TRIP (Transformation-Induced Plasticity) steels was done to compare the life of the electrode and the alloying phenomena on the electrode tip surface using singlephase AC and inverter-DC resistance welding processes. A longer life of the electrode (>200 welds) was achieved using the inverter-DC welding process. The tensile shear strength was higher in the electrode life test when welded with the inverter DC welding machine it maintained a higher value even when the welding nugget diameter was smaller than specified. When spot-welding was conducted using the single-phase AC welding process, a higher wear rate of the electrode was observed compared to that with the inverter-DC process. An alloying layer used to determine the rate of electrode growth showed differences in the metallurgical features of the surface alloying and Zn penetration depending on whether the single-phase AC process or the inverter-DC welding process was used. Moreover, changes in the dynamic resistance during the electrode life test were correlated with the electrode wear (or growth) rate.

Study on the fire resistance of castellated composite beams with ortho-hexagonal holes and different beam-end constraints

  • Junli Lyu;Encong Zhu;Rukai Li;Bai Sun;Zili Wang
    • Steel and Composite Structures
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    • 제46권4호
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    • pp.539-551
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    • 2023
  • In order to study the fire resistance of castellated composite beams with ortho-hexagonal holes and different beam-end restraints, temperature rise tests with constant load were conducted on full-scale castellated composite beams with ortho-hexagonal holes and hinge or rigid joint constraints to investigate the temperature distribution, displacement changes and failure patterns of castellated composite beams with two different beam-end constraints during the whole course of fire. The results show that (1) During the fire, the axial pressure and horizontal expansion deformation generated in the rigid joint constrained composite beam were larger than those in the hinge joint constrained castellated composite beam, and their maximum horizontal expansion displacements were 30.2 mm and 17.8 mm, respectively. (2) After the fire, the cracks on the slab surface of the castellated composite beam with rigid joint constraint were more complicated than hinge restraint, and the failure more serious; the lower flange and web at the ends of the castellated steal beams with hinge and rigid joint constraint produced serious local buckling, and the angles of the ortho-hexagonal holes at the support cracked; the welds at both ends of the castellated composite beam with rigid joint constraint cracked. (3) Based on the simplified calculation method of solid-web composite beam, considering the effect of holes on the web, this paper calculated the axial force and displacement of the beam-end constrained castellated composite beams under fire. The calculation results agreed well with the test results.

초음파나노표면개질 다중충격 조건에서의 잔류응력 예측을 위한 유한요소 피닝해석 영역 결정 (Determination of Peening Area for Finite Element Residual Stress Analysis of Ultrasonic Nanocrystal Surface Modification under Multiple Impact Conditions)

  • 석태현;박승현;허남수
    • 한국압력기기공학회 논문집
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    • 제17권2호
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    • pp.145-156
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    • 2021
  • Ultrasonic Nanocrystal Surface Modification (UNSM) is a peening technology that generates elastic-plastic deformation on the material surface to which a static load of a air compressor and a dynamic load of ultrasonic vibration energy are applied by striking the material surface with a strike pin. In the UNSM-treated material, the structure of the surface layer is modified into a nano-crystal structure and compressive residual stress occurs. When UNSM is applied to welds in a reactor coolant system where PWSCC can occur, it has the effect of relieving tensile residual stress in the weld and thus suppressing crack initiation and propagation. In order to quantitatively evaluate the compressive residual stress generated by UNSM, many finite element studies have been conducted. In existing studies, single-path UNSM or UNSM in a limited area has been simulated due to excessive computing time and analysis convergence problems. However, it is difficult to accurately calculate the compressive residual stress generated by the actual UNSM under these limited conditions. Therefore, in this study, a minimum finite element peening analysis area that can reliably calculate the compressive residual stress is proposed. To confirm the validity of the proposed analysis area, the compressive residual stress obtained from the experiment are compared with finite element analysis results.

축하중을 받는 콘크리트 충전 원형 강관 N형 이음부의 핫스폿 응력 특성 (Hot Spot Stress of Concrete-filled Circular Hollow Section N-joints Subjected to Axial Loads)

  • 김인규;정철헌;김영진
    • 대한토목학회논문집
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    • 제30권2A호
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    • pp.113-120
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    • 2010
  • 콘크리트 충전강관을 이용한 교량은 새로운 형식의 교량 형태이다. 강관을 이용한 교량을 적용하는데 있어서 가장 중요한 것은 이음부의 설계이다. 이 논문에서는 축하중을 받는 충전강관 N형 이음부에서 현재는 충전강관으로 브레이스는 강관으로 구성된 이음부의 특성을 범용 프로그램인 ABAQUS를 이용하여 유한요소해석을 통해 고찰하였다. 충전강관 이음부의 핫스폿 응력을 결정하는 기하학적 인자 중, 용접 각장길이, 현재의 직경, 브레이스의 두께에 따른 핫스폿 응력의 차이점을 비교하였다. 또한 충전강관 N형 이음부에서 사재의 각도와 수직재와 사재사이의 거리를 변수로 하여 유한요소해석을 수행하였으며, 현재에 충전된 콘크리트의 강도의 변화에 따른 이음부의 핫스폿 응력 특성을 살펴보았다.