• Title/Summary/Keyword: welding strength

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방전 플라즈마 소결 공법을 이용한 FSW-Tool 용 $WC-5Mo_2C-5Co$ 소결체 제조와 기계적 특성 평가

  • Yun, Hui-Jun;Park, Hyeon-Guk;Lee, Seung-Min;Bang, Han-Seo;Bang, Hui-Seon;O, Ik-Hyeon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.10a
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    • pp.40.2-40.2
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    • 2011
  • 초경합금은 경도가 높은 재료를 말하며 일반적으로는 탄화텅스텐(WC)계 재료를 말한다. 국내 현재 초경합금 동향은 반도체 산업, 내마모성 공구, 절삭공구, 금형 등 많은 분야에 사용되어지고 있다. 또한 최근 들어 FSW (Friction Stir Welding, FSW)기술이 발전함에 따라 접합기술개발이 다양화되면서 FSW Tool의 고성능의 초경 재료가 요구되어지며 장수명의 Tool개발이 되어야 한다. 국내에서는 초경 합금 재료로 사용되어지고 있는 텅스텐 카바이드(WC)와 코발트(Co)를 이용하여 많은 연구가 진행되었다. 본 실험에서는 텅스텐 카바이드와 코발트 및 몰르브덴 카바이드를 혼합하여 소결체를 제조하였다. 실험에 사용된 텅스텐 카바이드는 높은 경도를 가지고 강한 취성을 나타내며, 소결에 어려운 단점이 있다. 이러한 단점을 코발트와 몰리브덴 카바이드를 첨가하여 소결온도를 낮춰주는 역할과 액상 소결시 텅스텐카바이드 입자사이에 침투하여 액상소결에 의한 치밀화가 가능하게 해주며 인성이 향상되어 고인성 재료를 만들 수 있었다. 본 실험에서는 합성과 치밀화가 동시에 진행되는 SPS (Spark Plasma Sintering:SPS) 장비를 이용하여 실험을 진행하였다. 이 방법은 방전플라즈마 소결 공법으로, 기존의 연소법과 열간 가압기술(Hot-press, HIP)을 결합한 방식으로 단 시간, 단일공정으로 치밀한 소결체를 얻을 수 있는 장점이 있다. 본 연구에서는 $WC-5Mo_2C$-5wt%Co 소결체 제조를 위해 원소 분말을 Horizontal ball milling 혼합하였다. 균일하게 혼합된 분말을 흑연다이에 충진하여 펄스전류와 기계적 압력을 동시에 가하여 $WC-5Mo_2C-5Co$ 복합재료를 제조하고 소결체의 밀도, 순도, 상변태, 미세조직 등을 분석 및 평가하였다. SPS공정 조건은 고진공하에서 $1,200^{\circ}C$-60MPa, 펄스비 12:1 조건으로 수행하였으며, 얻어진 $WC-5Mo_2C-5Co$ 소결체의 상대 밀도는 98%이상 이였다. 또한, 결정립 크기는 약 400 nm였으며, 경도는 $2,453kg/mm^2$를 나타내었다.

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Analytical Study on the Development of High-Performance Orthotropic Steel Deck considered the Fatigue Behaviors of Structural Details (구조 상세부의 피로거동을 고려한 고성능 강바닥판 개발에 관한 해석적 연구)

  • Kyung, Kab Soo;Shin, Dong Ho;Kim, Kyo Hun
    • Journal of Korean Society of Steel Construction
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    • v.18 no.4
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    • pp.417-426
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    • 2006
  • Various fatigue damages have been reported in orthotropic steel deck structures put upon girders. These damages are caused by complex behaviors of the deck, which is directly subjected to vehicle loads. To estimate the causes of fatigue cracks at the welded connected parts of the trough rib and the flor beam, and the trough rib and the deck plate, in orthotropic steel deck structures, FE analyses were first, performed in this study. Parameter studies were carried out to suggest effective structural details that consider fatigue, in which the main parameters are the thickness of the deck plate, the shape of the connection of the trough rib and the flor beam such as the slit form, and the welding length. This study suggests that the effective structural details improved the fatigue strength and discusses.

A Study on the Development of a Work Operation Process Chart for Smart Distribution Board Fabrication (스마트 분전반 제작을 위한 작업 공정도 개발에 관한 연구)

  • Lee, Byung-Seol;Choi, Chung-Seog
    • Journal of the Korean Society of Safety
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    • v.32 no.3
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    • pp.15-20
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    • 2017
  • This study presented the strength of the materials and parts for smart distribution board fabrication, and developed a work operation process chart for smart distribution board fabrication. This work operation process chart for smart distribution board fabrication complied with SPS-KEMC regulations, and the applicable range and object are less than 1,000 V and 1,000 Hz for the AC distribution board and less than 1,500 V for the DC distribution board. The power supply is 3 phase 4 wires ($3{\Phi}$ 4W), divided into a single phase circuit and a 3 phase circuit. In addition, the circuit was configured so that the leakage current flowing through the distribution line of the load could be monitored in real time by using the sensor module installed at the rear end of the circuit breaker. Therefore, the administrator can easily find the risk factor of the load since engineer can check the leakage current of each distribution line. In addition, if a leakage current greater than standard value flows, it is possible to generate an alarm against a short circuit and cut off the leakage current. The work operation process chart for the smart distribution board fabrication consists of the following steps: raw and subsidiary materials, sheet metal work, tube making, welding, painting, busbar fabrication, assembly and wiring, product inspection, shipment, etc. Moreover, symbols, ${\Delta}$, ${\nabla}$, ${\bigcirc}$, ${\Rightarrow}$, etc. were used according to the type of work and work progress so that workers can easily understand the progress of the work.

Development of Compressive Ultimate Strength Formulations for Ship Plating Stiffener with Cutout (선체 유공보강판의 압축최종강도에 관한 설계식 개발)

  • Ko Jae-Yong;Park Joo-Shin;Oh Dong-Kee
    • Proceedings of KOSOMES biannual meeting
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    • 2004.05b
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    • pp.121-125
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    • 2004
  • Recently, High Tensile Steel is adapt to thin plate on the steel structure and marine structure is used widely, It is possible for buckling happens great. Specially, Initial deflection of ship structure happens in place absence necessarily by heat processing of welding or cutting etc. This Initial Deflection is exerted negative impact when thin plate absence complicated nonlinear behaviour accompanied secondary budding. As a result, must idealize initial deflection that occurrence is possible to endow stability and accuracy in the hull structure or marine structure and reflect in early structure design considering secondary buckling. Longi direction of compressive load interacts and analyzed finite element series analysis that apply various kinds initial deflection shape measured actually on occasion that is arranged simply supported condition in this research. Applied ANSYS (elasto-plasticity large deformation finite element method) to be mediocrity finite element program for analysis method and analysis control used in Newton-Raphson method & Arc-length method.

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A Study on the Compressive Ultimate Strength of Ship Plating with Complicated Shape of the Initial Deflection (복잡한 형상의 초기처짐을 가진 선체판의 압축최종강도에 관한 연구)

  • 고재용;박주신;이계희;박성현
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.83-88
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    • 2004
  • Recently, High Tensile Steel is adapt to thin plate on the steel structure and marine structure is used widely. It is possible for buckling happens great. Specially, Initial deflection of ship structure happens in place absence necessarily by heat processing of welding or cutting etc. This Initial Deflection is exerted negative impact when thin plate absence complicated nonlinear behaviour accompanied secondary buckling. As a result, must idealize initial deflection that occurrence is possible to endow stability and accuracy in the hull structure or marine structure and reflect in early structure design considering secondary buckling. Longi direction of compressive load interacts and analyzed finite element series analysis that apply various kinds initial deflection shape measured actually on occasion that is arranged simply supported condition in this research. Applied ANSYS (elasto-plasticity large deformation finite element method) to be mediocrity finite element program for analysis method and analysis control used in Newton-Raphson method & Arc-length method.

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Bending Tests of H steel-Partial Concrete Incased Composite Beams (H형강-국부 콘크리트 합성보지 휨 실험)

  • Kim, Sung-Hoon;Kim, Dae-Kon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.9 no.3 s.43
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    • pp.77-85
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    • 2005
  • After the collapse of the World Trade Center in september 11, 2001 and due to the frequent fire-caused damages of buildings during earthquake attacks, social concerns have been increased for the fire proof of the structural members of buildings. Recently, researches have been conducted to improve the fire resistance for building members not by the traditional ways but by utilizing the fire-resisting characteristics of reinforced concrete and structural characteristics of H-steel. In this paper, laboratory tests were conducted in room temperature to investigate the structural performance of the composite beams, which were developed to improve the fire resistance, comprising with concrete incasement between upper and lower flanges of H steel. From the experimental results, the displacement ductility factors of $6\~8$ were obtained. The difference of flexural behavior ol H steel-partial concrete incased composite beams with various composite details seems to be minor. The amount of longitudinal rebars is the most influential factor for the flexural strength of the composite beams. Therefore, if this type of composite beams are selected for designing a building located in moderate seismic lone, identical beam size could be used in several stories of the building.

Experimental Evaluation of New Seismic Connections between Rectangular Steel Tube Column and H-shaped Beam (각형강관 기둥-H형강 보 신형상 내진접합부의 실험적 평가)

  • Jin, Jooho;Kim, DooHwan;Kim, Hyunsook;Shin, Jinwon;Park, Kooyun;Lee, Kyungkoo
    • Journal of Korean Society of Steel Construction
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    • v.30 no.2
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    • pp.77-85
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    • 2018
  • A through diaphragm is often used to ensure their stiffness for moment-resisting connections using rectangular steel-tube column and H-shaped beam. The through-diaphragm connections, however, have some difficulties for their applicabilities to the field due to the complexity of the fabrication and construction processes. This study thus proposes a new modular system of steel structures assembled only using bolts without welding, by bringing a connection module composed of rectangular steel-tube column, H-shaped beam and oneway bolt onto the site. An experimental study to evaluate the seismic performance of the proposed connection details based on the new modular system is then conducted. The length and type of the inner reinforcement plate are considered as the primary design parameters, and the strength, stiffness, ductility and energy dissipation capability of the new connections are experimentally analyzed by comparison to those of conventional through diaphragm connections.

A Study on the Development of New SRC Lining Board (신형 SRC 복공판의 개발에 관한 연구)

  • Kown Beom-Jun;Park Do-Uk;Kim Yong-Su
    • Korean Journal of Construction Engineering and Management
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    • v.6 no.4 s.26
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    • pp.172-180
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    • 2005
  • The purpose of this study is to suggest a new SRC(Steel Ready mixed Concrete) lining board. The research method of this study includes problem analysis of existing lining boards a constant load test and a fatigue test. The results of this study are as follow : 1) the suggested new lining board improves the function and reduce slipperiness than existing lining boards. 2) the strength of the new SRC lining board is analyzed as superior than existing lining boards from the results of constant load test and fatigue test.

Evaluations of Hydrogen Embrittlement Behaviours on Dissimilar Welding Part of SDS Bottles (I) (삼중수소 저장용기 이종용접부의 수소취화 거동 평가 (I))

  • Cho, Kyoungwon;Choi, Jaeha;Jang, Minhyuk;Lee, Youngsang;Hong, Taewhan
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.2
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    • pp.114-119
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    • 2015
  • Nowdays, fossil fuels have been used as an important resource in development of industry. But it is limited and caused climate change such as pollution and global warming. So nuclear fusion research is being issued with tritium to develop eco-friendly and sustainable energy. Republic of Korea is in charge of Storage and Delivery System (SDS) in the International Thermonuclear Experimental Reactor (ITER), weld present in the SDS bottles are easily exposed to the hydrogen embrittlement of special characteristics of the hydrogen in hydrogen atmosphere, When the hydrogen embrittlement is rapidly progresses, the cracking is generated in the weld zone. Due to this cracking, the risk of leakage of tritium into the atmosphere occurs. In this study, hydrogen heat treatment was processed through the Pressure-Composition-Temperature (PCT) device according to the time variation. Also mechanical properties such as rupture strength test, three point bend test and hardness test in accordance with the respective time have been conducted and the fracture was observed by scanning electron microscopy(SEM) after the mechanical properties evaluation.

Evaluation of Characteristic for SS400 and STS304 steel by Weld Thermal Cycle Simulation - 2nd Report: Corrosion Characteristics (용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 -제2보: 부식특성)

  • Ahn, Seok-Hwan;Choi, Moon-Oh;Kim, Sung-Kwang;Son, Chang-Seok;Nam, Ki-Wook
    • Journal of Ocean Engineering and Technology
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    • v.21 no.5
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    • pp.33-38
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    • 2007
  • The welding methods have been applied in the most structural products from multi-field of automobile, ship construction and construction, and so on. The structure steel must have enough strength of structure. In this study, SS400 steel and STS304 steel were used to estimate the corrosion characteristics of the weld thermal cycle simulated HAZ. To evaluate the corrosion characteristics, also, the materials with two conditions were used in 3.5% NaCl. The one is to the drawing with diameter of ${\Phi}10$ and the other is to the residual stress removal treatment. The electrochemical polarization test and immersion test were carried out. From test results, corrosion potential, corrosion current density, weight loss ratio and corrosion rate were measured. In the kinds of SS400 steels, corrosion potential of weld thermal cycle simulated specimens after the heat treatment showed somewhat the direction of noble potential. And in the base metal to be drawing weight loss ratio and corrosion rate occurred higher than the other kinds. In the kinds of STS304 steels, the result of base metal to be drawing was similar to results of SS400 steels, too. Two kinds of $750^{\circ}C$ and $1300^{\circ}C$ of weld thermal cycle simulation after the heat treatment were rather higher than the other kinds in weight loss ratio and corrosion rate.