• 제목/요약/키워드: welding machine

검색결과 456건 처리시간 0.029초

POWER FACTOR CORRECTION OF CO2 WELDING MACHINE USING SINGLE-SWITCH THREE-PHASE AC/DC CONVERTER

  • Kim, Jse-Mun;Kim, Yuen-Chung;Ahn, Jung-Jun;Won, Chung-Yuen;Kim, Sei-Chan
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 Proceedings ICPE 98 1998 International Conference on Power Electronics
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    • pp.663-667
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    • 1998
  • This paper describes for reducing harmonic distortion on CO2 welding machine with nonlinear load characteristic using single-switch three-phase AC/DC converter. The low-order harmonic component amplitude of the phase current of single-switch three-phase discontinuous mode is calculated. Experimental results show that CO2 welding machine with single-switch three-phase AC/DC converter is effectively controlled with power factor correction for phase current during welding time.

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$CO_2$ 인버터 아크용접기의 송급속도 제어에 의한 용접성능향상에 관한 연구 (A Study on Welding Performance Improvement in $CO_2$ Inverter Arc Welding Machine by Constant Wire Feeding Rate Control)

  • 김길남;고재석;채영민;원충연;김규식;목형수;최규하
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1999년도 전력전자학술대회 논문집
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    • pp.563-568
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    • 1999
  • Generally the control method of wire feeding motor in welding machine has been used full-wave phase control method. The fire-angle control generates low frequency speed ripple, and it causes the output current ripple. So it results in the variation of welding condition and low welding performances such as spatter generation and bead state. For the purpose of welding performances improvement by speed controller in wire feeding motor, in this paper the constant speed control method for welding machine is proposed. The proposed system is composed of speed control loop and current control loop. As a result of experiment by using proposed constant wire feed experiment by using proposed constant wire feed speed controller, the output voltage and current waveform and metal transfer are maintained stably. And moreover the number of instantaneous short circuit occurrence is reduced remarkably.

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Wire Feeding Speed Control for Improving Welding Performances in Inverter Arc Welding Machine

  • Gho, J.S.;Chae, Y.M.;Chae, J.W.;Mok, H.S.;Choe, G.H.;Shin, W.S.
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 Proceedings ICPE 98 1998 International Conference on Power Electronics
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    • pp.464-469
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    • 1998
  • In the conventional wire feeder drives of welding machine, one thyristor or MOSFET device was used for half-wave phase control circuit and direct EMF measurement was used for sensing the wire feed rate. But the method using one switching device has poor response for sudden disturbance and it has latent speed ripple. It can affect some welding performance such as spatter generation and irregular bead formming. Therefore, the welding performance using full-bridge PWM speed control scheme was compared with conventional driving scheme was compared with conventional driving scheme and experimented in this paper. The results of experiment confirm the posibility of welding performance improvement by proposed constant speed control scheme in wire feeding drive of welding machine.

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밀링을 이용한 AI합금의 마찰 교반용접용 최적공구형상 및 치수개발에 관한 연구 (A Development of Optimizing Tools for Friction Stir Welding with 2 mm Thick Aluminum Alloy using a Milling Machine)

  • 장석기;신상현
    • Journal of Advanced Marine Engineering and Technology
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    • 제25권4호
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    • pp.791-796
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    • 2001
  • Friction stir welding is a solid phase welding process that does not melt the metal when welding. The FSW is the most remarkable and potentially useful new welding technique that is still in development. Friction stir butt welding process on 2 mm thick Al 1050 plates by utilizing a milling machine was experimentally studied. With the optimized heat generating tool welds could be achieved that are void and crack free. It was found that the friction stir welded tensile test specimens failed in the HAZ outside of the weld metal, and that the tensile strength was above 90% of that of the base metal.

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용접 정밀도 향상을 위한 레이저 용접기의 구조개선 (Design of a Laser Welding Machine for the Precision Improvement)

  • 노승훈;정평수;안재우;강희태;이태훈
    • 한국산업융합학회 논문집
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    • 제13권4호
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    • pp.197-203
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    • 2010
  • Laser welding is widely used for precision welding because of superior mechanical properties and high productivity. Generally the accuracy of the welding is determined by the distribution of the bead which is affected by the structural vibrations of the equipment. This study was originated to stabilize a laser welding machine to minimize the bead distribution for the precise joining. The structural properties of the laser welding machine have been investigated to analyze the major factors of the vibrations to cause the bead distribution. The ideas for the design improvement have been applied to the simulation model to identify the effects and further to achieve the stability design and to minimize the bead distribution. The result shows that a few simple design alterations can substantially suppress the structural vibrations and improve the welding accuracy. The procedure used for this study can also be applied to similar welding equipments for improving the structural stability and the welding accuracy.

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인터넷을 이용한 용접에 대한 연구 (A study on welding by using internet)

  • 강성구;나석주
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 춘계학술발표대회 개요집
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    • pp.310-312
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    • 2000
  • In welding, there is much dangerous element. Workers who are exposed to working field of welding may be infected with industrial diseases. To solve these problems, many studies has been carried out. It is a good method to make welding automation in the distance and internet makes it possible. If internet is used, welding can be carried out without the limitation of time and place. On this study, welding by using internet is studied. By using internet, computer which has interface with welding machine is connected to computer in the distance and welding is carried out with the signal of computer in the distance. Basically the connection of computers is made by two program-Server and client windows program-which have functions which are needed for control of XYZ table and welding machine. Through these program, the motion of welding torch which was mounted on XYZ table, the starting and ending of welding is controlled and monitored with a camera. Also, signal-welding current and arc voltage-is measured and displayed.

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차량용 싱킹시트의 용접품질 비젼 검사 시스템 개발 (Development of Welding Quality Vision Inspection System for Sinking Seat)

  • 윤상환;김한종;문상인;김성관
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1553-1558
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    • 2007
  • This paper presents a vision based autonomous inspection system for welding quality control of car sinking seat. In order to overcome the precision error that arises from a visible inspection by operator in the manufacturing process of a car sinking seat, this paper proposes the MVWQC (machine vision based welding quality control) system. This system consists of the CMOS camera and NI machine vision system. The image processing software for the system has been developed using the NI vision builder system. The geometry of welding bead, which is the welding quality criteria, is measured by using the captured image with median filter applied on it. Experiments have been performed to verify the proposed MVWQC of car sinking seat.

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30kW 고주파 용접 전원용 Full-Bridge 컨버터의 분산설계에 관한 연구 (Research for Distributed Design for 30kW Full-Bridge Converter for in High Frequency Welding Machine)

  • 김민우;최승원;이일운;이준영;정계수;이토 에이지
    • 전력전자학회논문지
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    • 제25권6호
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    • pp.469-476
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    • 2020
  • This study presents the results of the research on power supplies for welding machine using MOSFET switches in high frequency switching for ease of design and use a 100 kHz switching frequency for high power density. The topology of the proposed power supplies for welding machine is ZVS-PWM full-bridge converter. The proposed converter is designed on a distributed transformer for ease of design and be used in a 100 kHz switching frequency for high power density. The problem of power imbalance of transformers occurring in parallel operation of transformers can be improved by applying common mode coupled inductor and the corresponding contents are experimented and verified in this paper to present conclusions.

발전소용, 인버터에 의한 절전형 아크용접기에 관한 연구 (A Study on Arc Welder of Inverter for Energy Saving in Power Station)

  • 윤병도;김윤호;김기용;정재륜;김찬기;이종선
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1993년도 정기총회 및 추계학술대회 논문집 학회본부
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    • pp.157-159
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    • 1993
  • Recently, in the industrial applications, accurate arc control for welding machine are developed. This paper describes arc control of inverter-fed arc welding machine, and efficiency of inverter-fed arc welding machine. It is shown that the arc pressure and are stiffness of the pulse arc nay be as much as several times that of the equivalent dc are. Finally, the theoretical predictions are compared with test. The potential of such a welding machine is also described.

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파이프 융착기의 구조해석 및 설계변경 (Structural Analysis and Design Change of Pipe Butt Welding Machine)

  • 이종선
    • 한국산학기술학회논문지
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    • 제11권11호
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    • pp.4075-4079
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    • 2010
  • 본 논문의 목적은 현재 도기가스, 상하수도 및 화학배관 파이프 등의 플라스틱 배관 공사에서 사용되는 파이프 융착기를 3차원 설계하고 융착 시 발생하는 문제점을 해결하기 위하여 구조해석에 의한 검증작업을 거쳐 구조를 개선한다. 현장에서 파이프 융착 작업 시 융착기 크램프에 크랙이 발생하므로 이를 개선하기 위하여 융착기의 구조를 변경하는 설계치를 제시함으로서 작업의 효율성을 높이고 기술경쟁력을 향상시킨다.