• Title/Summary/Keyword: welding lines

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The Automotive Door Design with the ULSAB Concept Using Structural Optimization (구조 최적 설계기법을 이용한 ULSAB 개념의 자동차 도어 설계)

  • 신정규;송세일;이권희;박경진
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.04b
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    • pp.187-194
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    • 2000
  • Weight reduction for an automobile body is being sought for the fuel efficiency and the energy conservation. One way of the efforts is adopting Ultra Light Steel Auto Body (ULSAB) concept. The ULSAB concept can be used for the light weight of an automobile door with the tailor welded blank (TWB). A design process is defined for the TWB. The inner panel of door is designed by the TWB and optimization. The design starts from an existing component. At first, the hinge and inner reinforcements are removed. In the conceptual design stage, topology optimization is conducted to find the distribution of variable thicknesses. The number of parts and the welding lines are determined from the topology design. In the detailed design process, size optimization is carried out to find thickness while stiffness constraints are satisfied. The final parting lines are determined by shape optimization.

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A Fast Seam Tracking Algorithm for Laser Welding (레이져 용접을 위한 고속 용접선 추적 알고리즘)

  • 배재욱
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.52-55
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    • 1997
  • This paper discusses an automatic visual-servoing system, in which a laser and a CCD camera are used for imaging the pattern of joint groove. The algorithm used here is simple and robust to find out the gap width and gap center. As a consequence, the speed of algorithm is very fast and optimized. A feature of this system is that it processes only by summing the vertical line and horizontal line of screen without any image preprocessing in order to get the energy information of lines alternatively. It is practical and useful for the system requiring a fast process time of vision.

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Analysis of plate deformations in thermal processing using the eigenstrain concept (고유변형율의 개념을 이용한 열가공공정시 판 변형 예측에 관한 연구)

  • 손광재;양영수
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.149-151
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    • 2002
  • In this study, a formula for thermal processing induced plate deformations, in terms of process parameters such as heat input and plate thickness, is developed analytically using an infinite laminated plate theory to consider cuboidal inclusion with an eigenstrains. When a plate has arbitrary heating lines, complex deformed shape of plate was calculated by the method estimating plate deformation proposed by this study. To make a curved surface of the ship hull, the line heating method is mainly used. Application in automatization of line heating was deliberate by using proposed method.

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Formation and Progression of Intermetallic phase on Iron Base Alloy PTA weld overlay in Molten Zn Alloys (용융 Zn 합금에서 Fe합금의 PTA 오버레이 용접 금속간 상의 형성과 진행)

  • Zulkarnain, Zulkarnain;Baek, E.R.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.95-95
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    • 2009
  • Zinc coatings provide the most effective and economical way of protecting steel against corrosion. There are three types of galvanizing lines typically used in production line in galvanizing industries,Galvanize (GI) coating (Zn-0.1-0.3%Al), Galfan coating (Zn-5%Al), Galvalume(GL) coating (45%Zn-Al). In continuous Galvanizing lines, the immersed bath hardware (e.g. bearings, sink, stabilizer, and corrector rolls, and also support roll arms and snout tip) are subjected to corrosion and wear failure. Understanding the reaction of these materials with the molten Zn alloy is becomes scientific and commercial interest. To investigate the reaction with molten Zn alloys, static immersion test performed for 4, 8, 16, and 24 Hr. Two different baths used for the static immersion, which are molten Zn and molten Zn-55%Al. Microstructures characterization of each of the materials and intermetallic layer formed in the reaction zone was performed using optical microscope, SEM and EDS. The thickness of the reaction layer is examined using image analysis to determine the kinetics of the reaction. The phase dominated by two distinct phase which are eutectic carbide and matrix. The morphology of the intermetallic phase formed by molten Zn is discrete phase showing high dissolution of the material, and the intermetallic phase formed by Zn-55wt%Al is continuous. Aluminum reacts readily with the materials compare to Zinc, forming iron aluminide intermetallic layer ($Fe_2Al_5$) at the interface and leaving zinc behind.

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Direct write patterning of ITO film by Femtosecond laser ablations

  • Farson, Dave;Choi, Hae-Woon;Kim, Kwang-Ryul;Hong, Soon-Kug
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.583-588
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    • 2005
  • Indium tin oxide (ITO) is a commonly used conducting transparent oxide film (CTO) used in flat panel display applications. Direct write laser ablation is sometimes employed for ITO patterning and it is important that the substrate material and remaining ITO be affected as little as possible by the laser ablation. In this investigation, femtosecond laser ablation of ITO was studied to identify laser processing parameters which cleanly ablated ITO with a minimum of damage to a glass substrate and surrounding ITO. The Ti:Sapphire chirp pulse amplified femtosecond laser used for the experiments had a wavelength of 775nm and produced pulses with a duration of 150fs at a rate of 2 kHz. Ablation was carried out at a sufficiently high panel scanning speed that single ablation spots could be studied. The pulse energy was adjusted to determine feasible spot diameters and depths which could be ablated into the ITO without damaging the glass substrate. Next, ablation of lines without glass damage was also demonstrated. Experiments were also performed with a high repetition rate (100kHz) femtosecond laser.

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Characterization of Mechanical Properties in the Heat Affected Zones of Alloy 82/182 Dissimilar Metal Weld Joint (Alloy 82/182 이종금속 용접부 열영향부의 계계적물성치 파악)

  • Kim, Jin-Weon;Kim, Jong-Sung;Lee, Kyoung-Soo
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.28-33
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    • 2008
  • This paper presents the characteristics of mechanical properties within the heat affected zones(HAZs) of dissimilar metal weld joint between SA508 Gr.1a and F3l6 stainless steel(SS) with Alloy 82/182 filler metal. Tensile tests were performed using small-size specimens taken from the heat affected regions close to both fusion lines of weld, and the micro-structures were examined using optical microscope(OM) and transmission microscope(TEM). The results showed that significant gradients of the yield stress(YS), ultimate tensile stress(UTS), and elongations were observed within the HAZ of SA508 Gr.1a. This was attributed to the different microstructures within the HAZ developed during the welding process. In the HAZ of F316 SS, however, the welding effect dominated the YS and elongation rather than UTS. TEM micrographs demonstrated these characteristics of the HAZ of F316 SS was associated with a dislocation-induced strain hardening.

Laser Strengthening of $35kgf/\textrm{mm}^2$ Grade Steel Sheet far Automobile (자동차용 $35kgf/\textrm{mm}^2$급 강판의 레이저 강화)

  • Suh, Jeong;Lee, Jae-Hoon;Kim, Jeong-O;Oh, Sang-Jin;Cho, Won-Suk;Lee, Doo-Hwan;Shin, Chirl-Soo;Lee, Moon-Yong;Lee, Gyu-Hyun
    • Journal of Welding and Joining
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    • v.20 no.1
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    • pp.34-40
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    • 2002
  • The laser strengthening of $35kgf/\textrm{mm}^2$ grade steel sheet is investigated by using $CO_2$ laser beam irradiation. The increase of tensile strength is dominated by the number of fully penetrated melting lines. Also, the optimal laser irradiation pattern is obtained by 3-point bending test. Local laser strengthening clay be effective for the weight reduction of automobile components where the tailored welded blank can not be applied.

Electrical Characteristics of Isotropic Conductive Adhesives (ICAs) for the Fabrication of RFID Inlays (RFID Inlay 제작용 등방성 도전 접착제의 전기적 특성 평가)

  • Lee, Jun-Sik;Kim, Jun-Ki;Kim, Mok-Soon;Lee, Jong-Hyun
    • Korean Journal of Metals and Materials
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    • v.47 no.7
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    • pp.447-453
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    • 2009
  • Isotropic conductive adhesives (ICAs) have been used or considered as an interconnect material for radio frequency identification (RFID) inlays or other flip chip assemblies due to the advantages of having a low temperature and high-speed bonding. In this work, the curing properties of commercial ICAs for the RFID tag application and the signal transmission in conductive lines that contained the ICA joints were evaluated as a function of the degree of cure at 900 MHz frequency range. The ICAs showed adequate signal transmission only after the curing process passed over the critical time. It was also found that the insertion loss of signal was more dependent on the contact states of Ag fillers in the bondline in preference to the electrical resistance of the ICA itself.

Lightweight Automobile Design with ULSAB Concept Using Structural Optimization (구조 최적설계 기법을 이용한 초경량차체 개념의 경량 자동차 설계)

  • 신정규;송세일;이권희;박경진
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.3
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    • pp.277-286
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    • 2001
  • Among the ULSAB methods for the lightweight automobile body, Tailor Welded Blank(TWB) is adopted and the design process is developed for the existing component. Topology optimization conducted to find the distribution of the variable thickness. The number of parts and the welding lines are determined from it. In the detail design, size optimization is carried out to find the optimum thickness of each part and then, the final parting lines are tuned by shape optimization. A commercial optimization software GENESIS is utilized for the optimization processes.

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Structural Behavior of Welded Built-up Square CFT Column to Beam Connections with External Diaphragm (용접조립 각형 CFT 기둥-보 외다이아프램 접합부의 구조 거동)

  • Lee, Seong Hui;Kim, Young Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.2
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    • pp.75-83
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    • 2016
  • Existing tubes for concrete filled tubular structure are made through welding of four plates irrespective, but the production performance is poor and special welding technique is needed to weld the internal or through diaphragm. Accordingly, We developed a welded built-up square steel tube having a welding lines and a stiffeners at location out of stress concentration. The welded built-up square steel tube occurred a interference with stiffeners at the internal or through diaphragm, therefore researches of a external diaphragm for welded built-up square CFT column connections are needed for the purpose of avoidance of a interfere with stiffeners. In this study we suggest a design formulation for external diaphragm of the welded built-up square CFT external diaphragm connections. Four specimens were manufactured for a experimental test, then we analyzed the behaviors of the specimens.