• 제목/요약/키워드: welding capacity

검색결과 154건 처리시간 0.025초

프리캐스트 콘크리트 벽체 수직접합부의 광폭형 연결방식 개발 (Development of Wide Connection Method for Vertical Joints of Precast Concrete Walls)

  • 최은규;신영수
    • 콘크리트학회논문집
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    • 제21권5호
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    • pp.549-556
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    • 2009
  • 이 연구에서는 프리캐스트 콘크리트 구조시스템에서 기존에 사용되고 있는 벽체의 수직접합부의 시공 및 문제점을 최소화하기 위해 접합부의 폭을 100 mm에서 150 mm로 증가시키고 연결방식을 3가지로 하여 구조적 성능 및 적용성에 대해 분석하였다. 또한, 해석적으로 구조적 성능을 파악하기 위해 비선형 유한 요소 해석법으로 분석하였다. 분석 결과, 광폭형 연결부를 가진 접합부를 적용하였을 때, PC벽체에 가해지는 하중을 더 효율적으로 철근이 분담하여 내력이 증가하고 연성적인 거동을 하는 것으로 나타났다. 또한, 접합부 루프근의 단면적이 커질수록 그리고 철근 개수가 증가할수록 최대내력이 증가하며 광폭형 접합부 형식 중에 용접형-링형-C형의 순서로 내력이 큰 것으로 나타났다. 용접형의 경우 현장조건에 따른 변화가 발생할 수 있으므로 광폭형 연결 부위를 링형 접합부로 하는 것이 안정적인 거동을 하며 현장 용접의 철저한 품질관리가 필요하다.

잔류응력 완화에 미치는 상변태의 수치적 모델링 (N.M.for the Effect of P.T. on Resicual Stress Relaxation)

  • 장경복;손금렬;강성수
    • Journal of Welding and Joining
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    • 제17권6호
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    • pp.84-89
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    • 1999
  • Most of ferrous b.c.c weld materials may experience martensitic transformation during rapid cooling after welding. It is well known that volume expansion due to the phase transformation could influence on the relaxation of welding residual stress. To apply this effect practically, it is a prerequisite to establish a numerical model which is able to estimate the effect of phase transformation on residual stress relaxation quantitatively. For this purpose, the analysis is carried out in two regions. i.e., heating and cooling, because the variation of material properties following a phase transformation in cooling is different in comparison with the case in heating, even at the same temperature. The variation of material properties following phase transformation is considered by the adjustment of specific heat and thermal expansion coefficient, and the distribution of residual stress in analysis is compared with that of experiment by previous study. consequently, in this study, simplified numerical procedures considering phase transformation, which based on a commercial finite element package was established through comparing with the experimental data of residual stress distribution by other researcher. To consider the phase transformation effect on residual stress relaxation, the transition of mechanical and thermal property such as thermal expansion coefficient and specific heat capacity was found by try and error method in this analysis.

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초간편 강합성 바닥판 신형식 전단연결재의 전단내력 평가 (An Evaluation on the Shear Strength of New Type Shear Connectors for a Simple Steel-Concrete Composite Deck)

  • 윤기용;김상섭;한득천
    • 한국강구조학회 논문집
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    • 제20권4호
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    • pp.519-528
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    • 2008
  • 초간편 강합성 바닥판은 H형강을 거더로 활용하면서 교량가설시 H형강의 횡-비틀림 좌굴을 방지하고 공기를 단축시키기 위하여 개발하였다. 또한 초간편 강합성 바닥판과 H형강 거더의 합성거동을 확보하기 위하여 사용되는 전단연결재를 초간편 강합성 바닥판의 강판과 H형강 거더의 연결방식에 따라 연결볼트를 길게 뽑아 스터드를 대체하여 전단연결재로 사용하는 방식과 유공I형강을 전단연결재로 활용하는 방식으로 개발하였다. 본 연구에서는 이렇게 개발한 신형식 전단연결재에 대한 전단내력 평가를 위하여 Push-Out 실험을 실시하고, 기존 전단연결재의 전단내력 평가식과 비교 분석하였다. Push-Out 실험을 통하여 연결볼트는 스터드와 같은 거동을 하는 것으로 확인하였으며, 도로교 설계기준의 전단내력 평가식은 지름이 큰 연결볼트의 전단내력을 과대평가하는 것으로 나타났다. 용접량의 변화에 따른 유공I형강의 Push-Out 실험에서는 용접량이 적은 경우에는 용접부의 전단내력이 지배하였으나, 용접량이 일정정도 이상인 경우에는 일정한 전단내력을 발휘하는 것으로 나타났다.

780 MPa급 TRIP강의 저항 점용접부 강도 및 파단에 미치는 Paint Baking의 영향 (Effect of Paint Baking on the Strength and Failure of Spot Welds for 780 TRIP Steels)

  • 손종우;남대근;김동철;박영도
    • Journal of Welding and Joining
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    • 제28권2호
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    • pp.66-73
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    • 2010
  • Conventional fracture test of resistance spot weld had been performed without consideration of paint baking process in automobile manufacturing line. This study was aim to investigate the effect of paint baking on fracture mode and load carrying capacity in fracture test for resistance spot welded 780TRIP steels. With paint baking cycle after resistance spot welds, peel tests and microhardness were conducted on the as-welded and baked samples. Resistance spot welds in AHSS (Advanced High Strength Steels) are prone to display partial interfacial fractures during fracture test or vehicle crash. Baking cycle increased the load-carrying capacity of the resistance spot welded samples and improved the fracture appearance from partial to full button fracture for the L-type peel tests. Specially, the differences in fracture appearance are apparent when the nugget size of spot welds is small enough to produce the partial interfacial fracture. The comparison of macrohardness and microstructure between as-welded and baked samples showed that there are no large difference in change the fracture mode. However, the results of the instrumented indentation test suggested that fusion zone and HAZ of baked sample have less tensile and yield strength and proves that the tempering effects are applied and enhanced the resistance to fracture on welds with application of baking cycle.

고강도 강판 저항 점용접부 강도 및 파단에 미치는 Paint Baking의 영향 (The Effect of Paint Baking on the Strength and Failure of Spot Welds for Advanced High Strength Steels)

  • 최철영;이동윤;김인배;김양도;박영도
    • 대한금속재료학회지
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    • 제49권12호
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    • pp.967-976
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    • 2011
  • Conventional fracture tests of resistance spot welds have been performed without consideration of the paint baking process in the automobile manufacturing line. The aim of this paper is to investigate the effect of the paint baking process on load carrying capacity and fracture mode for resistance spot welded 590 dual phase (DP), 780DP, 980DP, 590 transformation in duced plasticity (TRIP), 780TRIP and 1180 complex phase (CP) steels. With paint baking after resistance spot welding, the l-shape tensile test (LTT) and nano-indentation test were conducted on the as-welded and paint baked samples. Paint baking increased the load-carrying capacity of the resistance spot welded samples and improved the fracture appearance from partial interfacial fracture (PIF) to button fracture (BF). Improvement in fracture appearance after LTT is observed on weldments of 780 MPa grade TRIP steels, especially in the low welding current range with paint baking conditions. The higher carbon contents (or carbon equivalent) are attributed to the low weldability of the resistance spot welding of high strength steels. Improvement of the fracture mode and load carrying ability has been achieved with ferrite hardening and carbide formation during the paint baking process. The average nano-indentation hardness profile for each weld zone shows hardening of the base metal and softening of the heat affected zone (HAZ) and the weld metal, which proves that microstructural changes occur during low temperature heat treatment.

Type-B방식의 강관말뚝과 확대기초 연결부 상세에 따른 보유내력의 실험적 평가 (Experimental Evaluation of Reserve Capacities for Connection Details between Steel Pipe Pile and Concrete Footing of Type-B)

  • 한상훈;홍기남;권용길
    • 한국구조물진단유지관리공학회 논문집
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    • 제12권1호
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    • pp.183-192
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    • 2008
  • 본 연구에서는 강관 말뚝 두부보강 방법으로 사용되고 있는 용접방법과 훅형방법의 성능평가를 위한 실험적 연구를 수행하였다. 실험은 강관 말뚝 두부 연결부에 작용하는 대표적 하중인 압축과 수평하중에 대한 정적 재하실험과 인장실험으로 구분하여 수행하였다. 압축하중은 강관말뚝이 부담하는 주된 하중이며, 수평력은 지진하중을 고려하여 설계할 때 필수적으로 검토하여야 한다. 또한, 강관 파일 두부연결부의 인장내력은 안전성 검토에 있어서 중요한 요인으로 고려되고 있다.강관 말뚝 두부보강 성능평가 실험에서 고려된 실험변수는 Table 1과 같이 두부보강방법인 훅형과 용접형을 고려하였다. Table 1에 실험체 일람을 나타내었다.

Wind resistance performance of a continuous welding stainless steel roof under static ultimate wind loading with testing and simulation methods

  • Wang, Dayang;Zhao, Zhendong;Ou, Tong;Xin, Zhiyong;Wang, Mingming;Zhang, Yongshan
    • Wind and Structures
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    • 제32권1호
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    • pp.55-69
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    • 2021
  • Ultrapure ferritic stainless steel provides a new generation of long-span metal roof systems with continuous welding technology, which exhibits many unknown behaviors during wind excitation. This study focuses on the wind-resistant capacity of a new continuous welding stainless steel roof (CWSSR) system. Full-scale testing on the welding joints and the CWSSR system is performed under uniaxial tension and static ultimate wind uplift loadings, respectively. A finite element model is developed with mesh refinement optimization and is further validated with the testing results, which provides a reliable way of investigating the parameter effect on the wind-induced structural responses, namely, the width and thickness of the roof sheeting and welding height. Research results show that the CWSSR system has predominant wind-resistant performance and can bear an ultimate wind uplift loading of 10.4 kPa without observable failures. The welding joints achieve equivalent mechanical behaviors as those of base material is produced with the current of 65 A. Independent structural responses can be found for the roof sheeting of the CWSSR system, and the maximum displacement appears at the middle of the roof sheeting, while the maximum stress appears at the connection supports between the roof sheeting with a significant stress concentration effect. The responses of the CWSSR system are greatly influenced by the width and thickness of the roof sheeting but are less influenced by the welding height.

고강도(高强度) 스터드 볼트의 역학적 특성에 관한 연구 (Mechanical Properties of High Strength Shear Connector)

  • 엄철환
    • KIEAE Journal
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    • 제12권5호
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    • pp.93-98
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    • 2012
  • The headed studs those are used extensively for steel-composite construction is specified as SS400 at the current Korean Standard specification considering the welding condition. And the corresponding equation for the shear force calculation is limited for the use of compression strength of concrete below $300kg/cm^2$. However, it is expected that the high strengthening and precast of both steel and concrete due to the necessity of shear connector or other connecting material for the combination of steel and concrete. Therefore, the experimental results obtained during the development process of high strength stud for the connection of high strength concrete and the steel member are reported in this paper. Also the effectiveness of newly developed shear connector using pipe to increase the stiffness of a stud is verified by comparing both the stiffness and the strength with common stud bolt through the welding ability, mechanical characteristics and experimental investigation.

외부프리스트레스트 보강 공법에 사용되는 단부 브라켓의 개발 연구 (A Study on Development of End Bracket for External Prestress Method)

  • 한만엽;이재형
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.721-726
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    • 1999
  • Diverse strengthening methods for reinforced concrete are applied to real structures with a variety of materials. On the other hand, only external prestressing is used for strengthening damaged prestressed concrete girders. But the end brackets for external prestressing are hard to design and to manufacture, the magnitude of prestressing is limited when applied to real structures. The current end brackets are not clearly understood in load transmitting mechanisms and they may damage the original girder by drilling during construction. And also the designed welding area of the current bracket is insufficient to support the high load. The problems of current end bracket are solved in this study. And a new and improved end bracket is proposed and tested. The tested end bracket is similar to the end bearing bracket, but many supportting plates are addded to increase its welding length of the weakest point of the bracket. The increased welding length finally increases its load carrying capacity significantly.

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신판교체 보수 용접부의 피로강도에 관한 실험적 연구 (An Experimental Study on the Fatigue Strength of Repair Welded Joints of Old Steel Bridge)

  • 박현찬;이진형;김재환;장갑철;장경호
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.94-96
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    • 2006
  • Recently, steel structures have been increasing because of its brilliant features. In general, cracks and corrosion are produced due to the numerous environmental factors in steel structures. However, the validity of repair method for the damaged steel structures has not been fully verified because of its lack of safety and reliability after application. Moreover, repair method by welding inevitably involves cutting and welding processes and reliability for the safety during the processes has net been established yet. Therefore, this study carried out experiments on the fatigue strength of repair welded joints of old steel bridge to investigate the fatigue characteristics in the repair welded joints. Fatigue tests were conducted by 250kN capacity MIS with the frequency of 5Hz under amplitude loading. From the results, it is known that fatigue strength grade of the repair welded joints was satisfied with C grade which specification requires.

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