• Title/Summary/Keyword: welding capacity

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An Experimental Study on Flexural Behavior in Framed Structure of P.S.T Method (P.S.T 공법 라멘 구조물의 휨 거동 특성에 관한 실험적 연구)

  • Cui, Jie;Yoon, Jong Nam;Eum, Ki Young;Hong, Sung Nam;Park, Sun Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.144-152
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    • 2011
  • The existing underground trenchless methods use reinforcing rod in steel tube to obtain structural stiffness. However, there are some problems such as inconvenience of work and expensive material fee which are resulted from limited working space and reinforcing work. To resolve these problems, a new trenchless method, namely P.S.T method (Prestressed Segment Tunnel Method), is developed which uses joint to connect the steel segment and form erection structure in underground construction. Further, installing strands for prestressing. In order to evaluate the flexural capacity of the P.S.T method structure, experiment was conducted. The parameters considered in the experiment are the span-to-depth ratio, diameter of steel tube at corner, prestressing force and welding of joint. Altogether examining the flexural behavior, the effect of deflection in structure according to different parameters has also been analysised.

Repair Procedure and Structural Strength Analysis to Damage of Moon-Pool Structure for Drillship During Construction (드릴쉽 건조 중 문풀 구조 수정 작업 및 구조적 안정성 검토)

  • Yoo, In-Sang;Sohn, Sang-Young;Baek, Seung-Jung;Choi, Young-Lack;Yoo, Hae-Kun;Yoon, Ki-Jeong
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.12-16
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    • 2011
  • During the shipbuilding construction, the repair works will be occurred by various reasons such as the natural disaster, mistakes of engineers or workers, defect of material, and so on. The one of the engineer's responsibilities is to design considering every possibility and to prevent the repair works due to the mistakes during construction stages, but actually it is very difficult and impossible to avoid every mistake. However, it is also the responsibility of engineers to find the best solution for the unavoidable mistakes which is to maintain the capacity of vessel and guarantee the safety for the repair works considering the construction schedules and economic cost. In this paper, it will be introduced the brief of repair works to the structural damage of the moon-pool structure in drillship which is built in our shipyard. For the verification of the structural strength, the fatigue analysis has been carried out based on the guide of Classification society. Furthermore, the modifications of structure design and welding procedure have been applied to avoid the stress concentration in the moon-pool structure.

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Cyclic Seismic Testing of Steel Moment Connections Reinforced with Welded Straight Haunch (용접 수평헌치로 보강된 철골 모멘트 접합부의 반복재하 내진실험)

  • 이철호;권근배;정종현;오명호;구은숙
    • Journal of the Earthquake Engineering Society of Korea
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    • v.6 no.4
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    • pp.31-37
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    • 2002
  • Recently a simplified design procedure as well as load transfer model for seismic steel moment connections with welded straight haunch have been proposed by Lee and Uang. Cyclic seismic testing was conducted to verify the proposed design procedure and to develop the details that will prevent the cracking at the haunch tip, where stress concentration was the highest. All the specimens thus designed effectively pushed plastic hinging away from the haunch tip and were able to develop satisfactory plastic rotation capacity of 0.04 radian with no fracture. A sloped edge combined with drilling a hole near the haunch tip or a pair of stiffeners(partially or fully) extended from the beam web successfully prevented the crack initiation at the haunch tip. The strut action of the haunch web, which had been predicted from the previous analytical study, was also experimentally identified through the strain gage readings.

Determination of Optimal Support Position and Stability for Manufacturing Filter Screen for Ships Using Wedge Wires (웨지 와이어를 이용한 선박용 필터 스크린 제작을 위한 최적 지지 위치 및 안정성 판단)

  • Son, In-Soo;Seo, Byung-Seok
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_2
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    • pp.263-269
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    • 2022
  • In this study, the optimal support position determination and stability determination of the wedge wire screen were performed for the production of the wedge wire filter screen with improved mesh screen. In order to manufacture a filter screen using a wedge wire, the support rod wedge wire is first installed according to the filtering capacity, and then spot welding is performed while rotating the profile wire. In the existing manufacturing method, it was manufactured using a 3m rod wedge wire and then cut according to dimensions, but it required the manufacture of a 6m cylindrical screen. Due to the increase in wedge wire length, it is difficult to manufacture stress concentration at sagging and fixed positions. In order to shorten the time of analysis, a single wedge wire was applied instead of a plurality of wedge wires. The reliability and validity of the interpretation were presented and the results were derived. After selecting the support point at the 2m position, structural analysis was performed on the entire filter screen to confirm stability.The purpose of this study is to identify the maximum deflection of the wire for the production of a 6m wedge wire screen and secure design basic data so that it can work safely through optimal support.

Reinforcement Learning for Minimizing Tardiness and Set-Up Change in Parallel Machine Scheduling Problems for Profile Shops in Shipyard (조선소 병렬 기계 공정에서의 납기 지연 및 셋업 변경 최소화를 위한 강화학습 기반의 생산라인 투입순서 결정)

  • So-Hyun Nam;Young-In Cho;Jong Hun Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.3
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    • pp.202-211
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    • 2023
  • The profile shops in shipyards produce section steels required for block production of ships. Due to the limitations of shipyard's production capacity, a considerable amount of work is already outsourced. In addition, the need to improve the productivity of the profile shops is growing because the production volume is expected to increase due to the recent boom in the shipbuilding industry. In this study, a scheduling optimization was conducted for a parallel welding line of the profile process, with the aim of minimizing tardiness and the number of set-up changes as objective functions to achieve productivity improvements. In particular, this study applied a dynamic scheduling method to determine the job sequence considering variability of processing time. A Markov decision process model was proposed for the job sequence problem, considering the trade-off relationship between two objective functions. Deep reinforcement learning was also used to learn the optimal scheduling policy. The developed algorithm was evaluated by comparing its performance with priority rules (SSPT, ATCS, MDD, COVERT rule) in test scenarios constructed by the sampling data. As a result, the proposed scheduling algorithms outperformed than the priority rules in terms of set-up ratio, tardiness, and makespan.

An Experimental Study on the Structural Behavior of Concrete Columns Confined with Welded Reinforcement Grids (용접 띠철근 보강된 콘크리트 기둥의 역학적 거동에 관한 실험적 연구)

  • Choi, Chang-Sik;Saatcioglu, Murat
    • Magazine of the Korea Concrete Institute
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    • v.11 no.2
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    • pp.187-196
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    • 1999
  • An experimental investigation was conducted to study the structural behavior of concrete columns confined with welded grids. The full-scale columns with different volumetric ratio, spacing and arrangement of welded reinforcement grids were tested under simulated seismic loading. The columns were subjected to constant axial compression of approximately 20% or 40% of their capacities accompanied by incrementally increasing lateral deformation reversals. The results indicate that the welded reinforcement grid can be used effectively as confinement reinforcement provided that the steel used, have sufficient ductility and the welding process employed does not alter the strength and elongation characteristics of steel. The grids improved the structural performance of columns, which developed lateral drift ratios in excess of 3% with the spacing and volumetric ratio of transverse reinforcement similar to those required by the ACI 318-95 Building Code. Drift capacity further increased when grids with larger number of cells were used. Furthermore, the use of grids reduced congesting of reinforcement while the dimensional accuracy provided perfect support to longitudinal reinforcement.

Performance Evaluation of Full Scale Reinforced Subgrade for Railroad with Rigid Wall Under Static Load (정하중 재하 시 실물 강성벽 일체형 철도보강노반의 성능평가)

  • Kim, Dae-Sang
    • Journal of the Korean Geosynthetics Society
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    • v.14 no.3
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    • pp.31-42
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    • 2015
  • The Reinforced subgrade for railroad (RSR) was constructed for one way railway line with the dimension of 5 m high, 6 m wide and 20 m long to evaluate its performance under train design load. The RSR has characteristics of short length (0.3-0.4 H) of reinforcement and rigid wall, 30 and 40 cm vertical spacing of reinforcement installation. To enhance economics and constructability, three kinds of connections (welding, hinge & bolt, bold wire) were also designed to realize the integration between rigid wall and reinforced subgrade. Two times of static loading tests were done on the full size railroad subgrade. The maximum applied pressure was 0.98 MPa (the maximum test load 5.88 MN), which corresponds to 19.6 times of the design load for railroad subgrade, 50 kPa. The performance on the RSR was evaluated with the safety on the failure, subgrade bearing capacity and settlement, horizontal displacement of wall, and reinforcement strain. Based on the full scale test, we confirmed that the RSR with the conditions of 0.35 H (35% of height) short reinforcement length, hinge & bolt type connection for integration between rigid wall and reinforced subgrade, and 40cm vertical spacing of reinforcement installment shows good performance under train design load.

Structural Safely Analysis of a Modified 1-2W Type Greenhouse Enhanced for Culturing Paprika (착색단고추 재배용 1-2W형 개조온실 구조의 안정성 검토)

  • Suh, Won-Myung;Choi, Man-Kwon;Bae, Yong-Han;Lee, Jong-Won;Yoon, Yong-Cheol
    • Journal of Bio-Environment Control
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    • v.17 no.3
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    • pp.197-203
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    • 2008
  • This study was performed to check the structural safety of modified 1-2W Greenhouses to be utilized fur growing Paprika. This type of greenhouse was derived from being remodeled by enhancing the column height of conventional 1-2W type greenhouses. According to the results of structural analysis performed by SAP-2000, there was not significant change in critical snow depth in spite of increasing the column height of 1.2 m by welding. But the critical wind velocities were shown to be $26.0\sim4l.0m/s$, which were $3\sim18%$ lower wind velocities compared with those critical velocities estimated for typical type of 1-2W greenhouse. Under the wind loads, those maximum section forces such as shear force, axial force, and bending moment, together with the deformed frame shape of strained greenhouse, were almost similar in both typical type and modified type. Maximum bending moment of column was found at eave's height of column on windward side. Under the snow loads, those maximum section forces such as shear farce, axial force, and bending moment, together with the deformed frame shape of strained greenhouse, were almost similar in both typical type and modified type. Maximum section forces except axial force was found at eave's height of column. Maximum axial force was found at inner column. Soil bearing capacity together with the total foundation resistance against wind upheaval was found to be consistently safe enough to resist to both wind load and snow load.

Experimental Study on Steel Beam with Embossment Web (엠보싱 웨브를 가지는 보 부재의 실험적 연구)

  • Park, Han-Min;Lee, Hee-Du;Shin, Kyung-Jae;Lee, Swoo-Heon;Chae, Il Soo
    • Journal of Korean Society of Steel Construction
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    • v.29 no.6
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    • pp.479-486
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    • 2017
  • Steel beams with corrugated web have been widely used in the steel structures. However, it is challenging to weld the section between the corrugated web and the flange straight, which increases the cost of production. In order to solve this issue, steel beam with intaglio and embossed web (It is called an IEB) was invented. A web with embossment is produced by cold pressing and welded to flange by automatic welding machine. The loading tests were conducted to investigate the load-carrying capacity of IEB, and its test result was compared with that of H-shaped beam having a same size of flange and web. The test results of IEB series showed about 40% higher load capacities than H-shaped series. As a result of comparing the IEB specimen with Eurocodes for steel beams with corrugated web, all of specimens tested in this study did not meet the design value. Therefore, it is difficult to apply existing formula to IEB and new design formula should be presented for field application.

The Development of Height Adjustable Steel Manhole cover (높이조절이 가능한 강재 맨홀뚜껑의 개발)

  • Park, Woo-Cheul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.581-586
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    • 2018
  • Cast iron manhole lids cause environmental pollution during the manufacturing process, and the work environment is very poor. In addition, if the height of the manhole cover does not match the height of the road surface, it causes considerable inconvenience and safety problems. This study proposes a height - adjustable steel manhole cover that can replace cast iron manhole covers and easily match the road surface with the upper surface of the manhole cover. Structural analysis was performed to grasp the design variable of the structure of the manhole cover, satisfying the required quality performance. To fabricate a manhole cover that satisfies the required load capacity, the optimal design for the U-shaped reinforcement structure was made. The cylindrical shape of the height adjustment part and the low frame were formed by bending the steel sheet into a circular shape and then welding. Reinforcing bars were also made by bending a steel plate. The height adjustment groove was machined by a CNC milling machine. Four prototypes were fabricated and a load bearing test was carried out, and new manhole cover was made reflecting results of the test. In the load bearing test, there was no breakage of the welded part, and deformation occurred mainly at the contact area between the groove and gusset plate. Deformation of 1 to 2.7mm occurred due to a load of 450kN. On the other hand, after removing the load, there was almost no residual deformation, and the load bearing evaluation was judged to be satisfactory because the manhole cover could be disassembled and reassembled.