• Title/Summary/Keyword: welded rail

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The Effect of the Tied Sleeper on the Maintenance Work in the Rail Expansion Joint Zone (레일신축 이음부 유지보수 작업에 대한 침목결속의 영향)

  • Bae, Hyun-Ung;Kang, Tae-Ku;Choi, Jin-Yu;Jeong, Won-Ik;Lim, Nam-Hyoung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2125-2128
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    • 2011
  • The continuous welded rail(CWR) track without the rail expansion joint has many advantages over the conventional track in a variety of fields including the speed-up and the ride comport. However, due to the excessive axial force in the CWR and the track-bridge interactive behavior, inevitably, the rail expansion joint must be installed at the vulnerable zone such as the bridge end zone, etc. In this rail expansion joint zone, the frequency of the maintenance work to repair the track irregularity is on the rise. This is because that the creep of the sleeper is occurred in the moveable zone of the rail expansion joint. In this study, among the several options for reducing the track irregularity on the rail expansion joint zone, the application and efficiency of the tied sleeper is investigated. Field test construction has been conducted, then the progress of the track irregularity and the frequency of the maintenance work are analyzed before and after the filed test construction.

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Joint technology between Manganese crossing and rail by Flash Butt Welding (망간크로싱과 레일의 플래시버트 용접 기술 개발)

  • Kwon Ho Jin;Kim Soon Chul;Choi In Suk;Lee Bo Young
    • Proceedings of the KSR Conference
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    • 2003.10b
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    • pp.163-169
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    • 2003
  • In order to develop domestic railway technology, it is necessary that manufacturing technology of turnout should be kept up with update level, because turnout is the core component of high speed railway. Manganese crossing made of high manganese alloy steel is a important component of turnout. So far, this could not have been welded with rail steel due to metallic problem in Korea. However, joint technology hereunder between manganese crossing and rail by using Flash Butt Welding which is developed by Kangwon Railtech Co., Ltd is the state of the art and enable to realize rail continuousness in turnout section, speed up train velocity, reduce maintenance cost, and enhance riding quality.

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The Fatigue Life Evaluation of Aged Continuous Welded Rail on the Urban Railway (도시철도 장기 사용레일의 피로수명 평가)

  • Kong, Sun-Young;Sung, Deok-Yong;Park, Yong-Gul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.2
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    • pp.821-831
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    • 2013
  • As a result of recent research, it is reported that the periodic replacements criterion of rails is able to extend as grinding rail surface and using the continuous welded rail (CWR). In this study, we carried out fatigue tests on existing laid rails. Based on the test results, an S-N curve expressing the remaining life of laid rails at a fracture probability of 50% was obtained using weighted probit analysis suitable for small-sample fatigue data sets. As rails used for testing had different histories in terms of accumulated tonnage, the test data were corrected to average out the accumulated tonnage. We estimated the remaining service lives for laid rails on the urban railway using equations developed in the past to estimate rail base bending stress and that surface irregularities into consideration. Therefore, estimating the remaining service life of laid rails showed that the rail replacement period could be extended over 200 MGT, although it is necessary to remove longitudinal rail surface irregularities at welds by grinding. Also, the fatigue test results under fatigue limit, Haibach's rule appling half slope of S-N curve under the fatigue limit was considered more reasonable than modified Miner's rule for estimating rail fatigue life.

A Study on the Train Speed Restriction to Prevent Track Buckling in the Hot Summer (혹서기 좌굴사고 방지를 위한 합리적인 열차속도 규제에 관한 연구)

  • Bae, Hyun-Ung;Choi, Jin-Yu;Kim, Myoung-Su;Lee, Chin-Ok;Lim, Nam-Hyoung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2891-2894
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    • 2011
  • Recently, the rise of the rail temperature is accelerating further due to the global warming, and the track stability(buckling) problem result from the axial force in the continuous welded rail(CWR) have become the most important issue. This track stability threatens the security of running trains in the hot summer. In order to prevent the track buckling in the hot summer and ensure the safety of the running train, as a part of the safety control plan for KORAIL high-speed railway, the train speed restriction according to the rail temperature was introduced in 2004. However, the conceptual and theoretical background of train-speed restriction is uncertain. In this paper, the theoretical study about the reasonable train-speed restriction is performed. For this purpose, the risk-based probabilistic stability evaluation of the track buckling is applied.

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A Study on the Application on Site and Stability of Broken Rail Detection Equipment (레일절손검지장치 현장적용 및 안정화에 관한 연구)

  • Choi, Si-Haeng;Cha, Gwan-Bong;Lee, Jong-Seong;Chung, Su-Young;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2082-2089
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    • 2011
  • This study is examination of application on site for performance and stability of real-time broken rail detection equipment development system about connection, welded part occurring data errors of broken rail monitoring system. As a result of analysis about data collected in Seoul Metro No.2 Subway from Mar. 2010 to Jan. 2011, we found it is possible to detect crack location(Thermit welding) within the margin of error of ${\pm}1m$ accurately as the first attenuation was -1.2dB and the second was -1.3dB.

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A study on interaction of track displacement and structure on long span Cheongdam Bridge (장경간 청담대교에서 궤도의 변위와 구조불간의 상호작용에 관한 연구)

  • Kim, Soon-Cheol;Park, Seok-Soon;Lee, Jong-Deuk;Kang, Jeong-Ok;Han, Kwang-Seob
    • Proceedings of the KSR Conference
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    • 2003.10b
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    • pp.117-122
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    • 2003
  • Cheongdam Bridge in Seoul Metropolitan Subway Line No.7 recently constructed has 180 meters (2@90m) of expansion length of structure (distance between fixed points). Track type is all ballasted track and rail expansion joint is installed at every movable point. However, there is no expansion joint at the transition area between ballasted track ,end deck. By this reason, the rail buckling has been occurred every year and there is actually an abnormal behavior in expansion. In this study, based on the modeling of the Cheongdam Bridge, the element of interacting relationship between track and structure which is influential to track displacement in long-span bridge was analyzed and, finally, the methodology to ensure the continuous-welded rail in Cheongdam Bridge was suggested.

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A Study of Longitudinal Forces and Displacements in a Multi-Span Bridge Equipped with a CWR Track (장대레일이 설치된 교량에서의 축방향 변위 및 축력 변화 연구)

  • Lee, Joo-Heon;Huh, Young
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.442-449
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    • 1999
  • Due to temperature variations, considerable longitudinal rail forces and displacements may develop in continuous welded rail(CWR) track on long-span bridges or viaducts. Excessive relative displacements between sleepers and ballast bed may disturb the stable position of the track in the ballast which results in a lower frictional resistance. Generally, these problems are solved by installing rail expansion devices. However the application of expansion devices in high-speed tracks on existing bridges, as a means to prevent excessive longitudinal displacements and forces, is not attractive method due to comfort, safety and maintenance aspects. An alternative and very effective solution is possibly the use of so-called zero longitudinal restraint(ZLR) fastenings over some length of the track. The calculations, carried out in this respect, show a considerable reduction of track displacements, track forces, and the relative sleeper/ballast displacements. This reduction depends on the length over which these fastenings are installed. In this paper calculations of the longitudinal displacments and forces in a CWR track and substructure resulting from thermal, mechanical and kinematical loads were carried out using the FEM analysis program LUSAS

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Buckling Parameters of CWR Track: Fastner, Uplift of Tie (장대레일 좌굴 변수 : 채결재, 칠목들림)

  • Han Sang-Yun;Lim Nam-Hyung;Han Taek-Hee;Kang Young-Jong
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.763-768
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    • 2004
  • CWR(Continuous Welded Rail) has many advantage over the conventional jointed rail track. The use of CWR track not only reduces the track maintenance cost, but increase the life cycle of track components. As the use of CWR increases in track structures, derailing disasters associating with track buckling also increase in great numbers due to high compressive thermal stress. Despite the importance, the number of studies relevant to the instability is quite limited. In this paper, It considers the contribution of rail-pad-fastener resistance, uplift of tie and nonlinear analysis. Influence of various track components on CWR track temperature and mode shape were characterized.

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Stability of CWR track on the High-Speed Railway Bridges considering Braking and Accelerating Forces (고속철도 차량의 시$\cdot$제동 하중에 대한 교량상 장대레일의 주행안전성 평가)

  • Chin Won-Jong;Kim Byung-Suk;Kwark Jong-Won;Kang Jae-Yoon;Choi Eun-Suk
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.769-774
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    • 2004
  • In this paper, the main factors affect on the longitudinal rail force are discussed. Considering rail-bridge interaction, analytical and experimental evaluation of track behavior has been achieved. It is concluded that the horizontal ballast strength, the expansion length of the bridge span, and the stiffness of the bridge sub-structure are the significant parameters affecting the stability of the continuous welded rail (CWR) track. And, it is suggested that the ballast resistance forces should be maintained to ensure the track stability during the service.

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A study of CWR on railway viaduct with sharp curves (철도고가교 급곡선부 레일장대화 방안연구)

  • 이상진;김기훈;신순호;이주헌
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.415-422
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    • 2000
  • The Seoul Subway Line 4 crossing downtown diagonally constructed in February 1980 and opened on October 11, 1983. The line 4 is thus able to link southern and northern parts of Seoul with the downtown as well as with the Seoul outskirts. More than 810,000 people use it everyday. Line 4 was constructed like Line 1,2,3 with ballast track system causing much maintenance cost gradually and espicially much public discontent due to wheel and rail contact noise by railway viaduct with sharp curves. CWR on railway viaduct with sharp curves, 180m$\leq$R$\leq$300m, hasn't been designed and constructed ever in domestic. Therefore in order to reduce noise and vibration caused by interaction between wheel and rail the possibility and the methods of CWR(Continuous Welded Rail) on railway viaduct with sharp curve less than R300 will lead it to the maintenance free system.

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