• Title/Summary/Keyword: welded contact

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Measurement of Out-of-plane Displacement in a Spot Welded Canti-levered Plate using Laser Speckle Interferometry with 4-step Phase Shifting Technique (레이저스펙클 간섭법과 4단계 위상이동법에 의한 외팔보점용접부의 면외 변위측정)

  • 백태현;김명수;차병석;조성호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.226-230
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    • 2001
  • Electronic Speckle Pattern Interferometry (ESPI) has been recently developed and widely used because it has advantage to be able to measure surface deformations of engineering components and materials in industrial areas with non-contact. The spekle patterns to be formed with interference phenomena of scattering phenomena measure the out-of-plane deformations, together with the use of digital image equipment to process the informations included in the speckle patterns and the display consequent interferogram on a computer monitor. In this study, the experimental results of a canti-levered plate using ESPI were compared with those obtained from the simple beam theory. The ESPI results of the canti-levered plate analyzed by 4-step phase shifting method are close to the theoretical expectation. Also, out-0of-plane displacements of a spot welded canti-levered plate were measured by ESPI with 4-step phase shifting technique. The phase map of the spot welded canti-levered plate is quite different from that of the canti-levered plate without spot welding.

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Inspection of Welded Zone and Flat Plate Using Flexible ECA Probe (Flexible ECA Probe를 이용한 평판 및 용접부 검사)

  • Lee, Chang-Jun;Lee, Kyu Sung;Shin, Chung-Ho;Lee, Kyoung-Jun;Jang, Yoon Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.288-294
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    • 2016
  • This paper aims to compare the ability to detect notch defects existing in the plate and welded area using a flexible ECA (eddy current array) probe with OmniScan MX and MS-5800E. The characteristics of signals with various frequencies and lift-offs were also compared. As a result, when signals of frequencies 500, 1000, and 1500 kHz were used, the amplitude of the signal increased, as the depth of the notch increased, but reduced linearly in accordance with the lift-off variation. In addition, the detection sensitivity of the weld defect was found to be closely related to the contact surface of the probe and specimen. In this paper, it was demonstrated that the detection sensitivity was excellent when the contact surface of the probe and the specimen was sufficient, but it was poor when the contact surface was insufficient.

A Study on the Bend Deformation Cause Analysis of CAE Applied Wire to Board Connectors (압접 커넥터 CAE 적용 휨 변형 원인 분석에 관한 연구)

  • Jeon, Yong-Jun;Shin, Kwang-Ho;Heo, Young-Moo
    • Design & Manufacturing
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    • v.10 no.1
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    • pp.19-25
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    • 2016
  • Connectors are very important components that transmit electric signals to different parts. It must maintain intensity of the connector to prevent defects from impact and maintain contact to transmit electric signals. Most of the external parts of the connector, which act as the main framework, are formed by injection molding. However, bend deformation occurs for injection molded products due to the residual stress left inside the product after product molding. When the bend deformation is large, it does not come into complete contact when being assembled with other parts, which leads to connector contact intensity not being properly maintained. In result, the main role of the connector, which is to transmit electric signals, cannot be performed. In order to address this problem, this study conducted bend deformation cause analysis through bend deformation analysis to predict and prevent bend deformation of housings and wafers, which are injection molded products of pressure welded connectors that are normally applied in compact mobile and display products. Bend deformation analysis was carried out by checking the charging time, pressure distribution and temperature distribution through wire to board connector wafer and housing injection molding analysis. Based on the results of the bend deformation analysis results, the cause of the bend deformation was analyzed through deformation resulting from disproportional cooling, deformation resulting from disproportional contraction, and deformation resulting from ingredient orientation. In result, it was judged that the effects for bend deformation were biggest due to disproportional contraction for both the pressure welded connector wafer and housing.

Laser-Ultrasonics Application for Non-Contact and Non-destructive Evaluation of Structure (구조물의 비접촉 비파괴 검사를 위한 레이저 초음파법 적용)

  • Kim Jae-Yeal;Song Kyung-Seok;Yang Dong-Jo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.49-54
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    • 2005
  • Measuring defects on the inside and on the surface of a steel structure is very important technology in order to predict the life span of the structure. In particular, a place with a high probability that it may contain defects is a welded part and it is very important to check defects in the part, absence/presence of non-uniform substances, its shape, and the location. Many non-destructive tests can be applied, but the ultrasonic flow detection test is widely used with some advantages. The ultrasonic flow detection test, however, cannot be applied when there is a problem by a contact medium between PZT and a specimen, in case of a small and complicated shape or a moving object or when the specimen is hot. In this study, to solve the problems of the contact ultrasonic flow detection test, the non-contact ultrasonic flow detection test for sending/receiving ultrasonic waves using lasers was described. I intended to develop a non-destructive detection system applying the laser application ultrasonic test to a steel structure by detecting the defects inside of and on the surface of the specimen.

The Effects of Tail Contact for Spot Welding Peel-tension Specimen (점용접 박리-인장 시험편의 후면접촉 영향)

  • 이용복;정진성;박영근;최지훈
    • Journal of Welding and Joining
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    • v.17 no.4
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    • pp.69-75
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    • 1999
  • Spot welding has been used in the sheet metal joining processes because of its high productivity and convenience. In this study, predicting methods of fatigue life of spot welded joint have been investigated and fatigue and static tests were conducted with the peel-tension specimens using cold rolled steel plate(SPCC). Fatigue life of peel-tension spot welded joint was influenced by tail effect. Fatigue life evaluation using modified stress index parameter, considering the effective eccentric length, can predict the life more exactly than conventional stress index parameter.

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The effect of Mobile Flash Butt Welding (이동식 플래시 버트 용접의 효과)

  • Lee Jun-Sik;Lee Jong-Su;Lee Hak-Kyu;Lee Jung-Kwon;Lee Jee-Ha
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.793-799
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    • 2004
  • In track a third weakness point is joint part, turnout part, curve part. One of them joint part of rail have been known to the most weak point by loosen of joint bar and fish bolt due to impulse and vibration by wheel contact at times. In addition happen to deformation and failure at end of rail, failure and miniature of ballast gravel. Finally impact between wheel and rail become origin cause of a welded rail, noise and vibration. riding condition deterioration, besides track failure. In the present domestic, Thermite and Gas pressure weldings have been used to continuous welded rail(CWR), however stiffness and confidence in quality is lower than Flash butt welding method. FRW have the excellent capacity, however have a shortcoming large scale of machine and power equipment. Therefore we will introduce Mobile Flash Butt Welder can weld in track.

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Experimental Study of Laser Assisted Microvascular Anastomosis(LAMA) Using the Nd:YAG Contact Laser (Laser를 이용한 새로운 미세혈관 문합술의 실험적 연구)

  • Cho, Jin-Hwan;Lim, Jae-Ho;Park, Seung-Ha;Kim, Woo-Kyung
    • Archives of Reconstructive Microsurgery
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    • v.2 no.1
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    • pp.82-92
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    • 1993
  • A comparative study was undertaken to evaluate the contact Neo-dymium : yttrium aluminum garnet(Nd:YAG) laser system for vascular anastomosis of small caliber blood vessels(diameter 0.5-1.2 mm) in the animal model. In this study 40 femoral arteries and 40 femoral veins of Sprague-Dawley rats were anastomosed by contact laser assisted microvascular anastomosis(LAMA) utilizing 3 stay sutures which were placed 120 degrees apart and the intervals welded with contact Nd:YAG laser unit, conventionally sutured anastomosis(CSA) served as controls. The time needed for vascular anastomosis, patency rate(immediate postoperative, postoperative 2nd day, postoperative 1 week, postoperative 4 weeks), gross and microscopic evaluations were compared to conventional microsurgical suture technique. The results are as follows: 1. Postoperative patency rate was 82.5% for femoral artery and 75% for femoral vein by contact LAMA technique compared to 90% and 75% by CSA technique at postoperative 4 weeks. 2. Less time-consumed for arterial anastomosis by 6 minutes 23 seconds and venous anastomosis by 8 minutes 55 seconds with contact LAMA technique compared to CSA technique. 3. Grossly almost complete healing had taken place by postoperative 1 week by contact LAMA technique. 4. Aneurysm formation was 5% for femoral artery and 15% for femoral vein by contact LAMA technique compared to 5% and 10% respectively by CSA technique. 5. Microscopically, re-endothelization was complete by postoperative 7th day by contact LAMA technique. There was less medial hypertrophy and hyperplasia and also less inflammatory response compared to CSA.

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Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel (레일강의 균열발생·천이 및 피로균열진전거동)

  • Lee, Jong Sun;Kang, Ki Weon;Choi, Rin;Kim, Jung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.33-42
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    • 1999
  • In the present study, crack initiation criteria, static failure and tensile mode fatigue behavior for a rail steel are evaluated to assure the railway vehicle's safety. The transverse fissure, which is the most critical damage in the rail, is initiated by the maximum shear stress and its location is subsurface. In addition, the possibility of transition from the shear mode to the mixed mode increases with increasing the length of subsurface crack. Because of the brittleness by the welding, the fracture toughness of the welded part is lower than of the base metal. For low ${\Delta}K$, the stage II fatigue crack growth rates of the welded part is slower than of the base metal but, for high ${\Delta}K$, this different behavior for fatigue crack growth rate is nearly diminished. These trends are more remarkable for low stress ratio, R=0.1. It is believed that this behavior is caused by the change of the microstructure which that of the welded part is coarser than of base metal.

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Study on the Seam Tracking by Using Fiber Sensor and X-Y Robot (Fiber Sensor와 X-Y Robot을 이용한 용접선 추적에 관한 연구)

  • 배철오;박영산;이성근;김윤식;안병원
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.1
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    • pp.144-149
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    • 2001
  • There are many types of seam tracking methods actually used in industrial spot. Lately, Non-contact sensor technics are mostly used because non-contact sensor has more advantage than contact sensor in many parts. This paper also concerned about fiber sensor a kind of non-contact sensor. X-Y robot and fiber sensor scan the seam tracking to be weld. After scanning, X-Y robot moves the first working point of being scanned and welding starts automatically. It makes an experiment on some types of Seam tracking like straight line tracking, leaned line tracking and curved line tracking to confirm how well the fibers sensor tracks the seam pass to be weld. And the seam pass that had been tracked was welded by inverter $CO_2$ voiding machine.

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Study on the Seam Tracking by Using Fiber Sensor and X-Y Robot (Fiber Sensor와 X-Y Robot을 이용한 용접선 추적에 관한 연구)

  • 배철오;이성근;김윤식;안병원;박영산
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.10a
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    • pp.558-561
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    • 2000
  • There are many types of seam tracking methods actually used in industrial spot. Lately, Non-contact sensor technics are mostly used because non-contact sensor has more advantage than contact sensor in many parts. This paper also concerned about fiber sensor a kind of non-contact sensor. X-Y robot and fiber sensor scan the seam tracking to be weld. After scanning, X-Y robot moves the first working point of being scanned and welding starts automatically. It makes an experiment on some types of Seam tracking like straight line tracking, leaned line tracking and curved line tracking to confirm how well the fibers sensor tracks the seam pass to be weld. And the seam pass that had been tracked was welded by inverter CO2 welding machine.

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