• Title/Summary/Keyword: weld strength

Search Result 857, Processing Time 0.02 seconds

Development of Heat Plate on Butt Welding for PE pipes (PE 배관 맞대기 융착을 위한 열판의 개발)

  • Jin, Hyeong-Guk;Kim, Jae-Seong;An, Dae-Hwan;Lee, Bo-Yeong
    • Proceedings of the KWS Conference
    • /
    • 2006.10a
    • /
    • pp.292-294
    • /
    • 2006
  • Many processes have been introduced to join PE pipes, but most of these methods have lots of disadvantages such as costs and lack of reliability, etc. Recently due to the benefits of cost, safety and reliability, the butt welding has been paid much attention to joint PE pipes. In case of butt welding, the heat plate which is used to melt PE pipes is the most critical equipment. In this study, after developing the heat plate of new shape, the PE double wall pipes with misalignments were butt-welded by using the conventional and developed heat plates and comparison of weld-zones and tensile test was performed. As the results of tensile test, weld-zones using developed heat plate have strength of $147.7{\sim}251.0%$ of weld-zones using conventional heat plate.

  • PDF

Linear fracture envelopes for fatigue assessment of welds in bridges

  • Ghosh, A.;Oehlers, D.J.;Wahab, M.A.
    • Structural Engineering and Mechanics
    • /
    • v.4 no.4
    • /
    • pp.347-364
    • /
    • 1996
  • Presently welded components are designed using S/N curves which predict only the fatigue life of the component. In order to ascertain the condition of the weld at any intermediate period of its life inspection is carried out. If cracks are detected in a weld fracture mechanics is used to find their remaining life. A procedure for assessment is developed here that can be used to verify the condition of a weld before inspection is carried out to detect cracks. This simple method has been developed using linear fracture envelopes by combining S/N curves with linear elastic fracture mechanics.

A study on mechanical properties of friction weld interface in metal bearing (Metal Bearing 마찰용접면의 기계적 성질에 관한 연구)

  • 오세욱;이영호;민택기
    • Journal of Welding and Joining
    • /
    • v.8 no.4
    • /
    • pp.20-26
    • /
    • 1990
  • In this study, to make research on its optimum condition in friction weld when the heating pressure is change during 1.6 to 3.0 $kgf/mm^2$, the experiment was performed with metal bearing under various condition; 1600 r.p.m spindile speed, 0.6 $kgf/mm^2$ preheating pressure, upset pressure 2.6 $kgf/mm^2$, 0.5 seconds preheating time, 1.7 seconds heating time, water and air was ejected 6 $kgf/mm^2$ into the bushing. On the basis of the experimental results, the following conclusion are drawn; 1) At the area of weld interface, the heardness is shown the maximum value and heat-affected zone about 0.5mm both sides. 2) Bending strength is shown the optimum heating pressure 2.4 kgf/mm. 3) With the approach of the flash, Sn is increased only 2 mm in A-alloy structure.

  • PDF

Study on Effect of Underwater Shield Welding (실드 수중용접의 교계에 관한 연구)

  • 김민남;오세규;서강태;박정배
    • Journal of Ocean Engineering and Technology
    • /
    • v.5 no.1
    • /
    • pp.81-87
    • /
    • 1991
  • In this paper, an attempt has been taken for improving the weldability of wer welds of TMCP steel plate by shielding around weld arc surroundings. The principal results of this experimental investigation can be summarized as follows: 1) The cooling rates resulting from wet wlds with the developed electrode on TMCP steel plate could be lower than that of the non-shieled wet welds. 2) The metallurgical characteristics in umderwater wet welds of TMCP steel plate and the developed electrode could be improved by shielding around weld arc surroundings.

  • PDF

Fatigue Crack Growth Behavior for Welded Joint of X80 Pipeline Steel

  • Kim, Young-Pyo;Kim, Cheol-Man;Kim, Woo-Sik;Shin, Kwang-Seon
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.29 no.1
    • /
    • pp.43-48
    • /
    • 2009
  • The fatigue crack growth behavior of high strength X80 pipeline steel was investigated with compact tension specimens that crack growth directions were aligned either parallel or normal to the rolling direction of the pipeline. Also, the fatigue crack growth rates for welded joint of X80 pipeline steel were investigated with compact tension specimens that crack growth directions were aligned either parallel or normal to the welding line. The experimental results indicated the fatigue crack growth behavior was markedly different in three zones, weld metal, heat affected zone and base metal of welded joints. There was a trend toward increment in the fatigue life of weld metal and heat affected zone as compared with the X80 pipeline steel.

Evaluation of Material Properties of Welding Zone in Laser Welded Blank and Its Application to Sheet Metal Forming Analysis (레이저 용접 테일러드 블랭크의 용접부 물성평가 및 박판성형 해석에 적용)

  • 구본영;금영탁
    • Proceedings of the Korean Society of Laser Processing Conference
    • /
    • 1999.05a
    • /
    • pp.29-32
    • /
    • 1999
  • The material properties of laser welding zone such as strength coefficient, work-hardening exponent, and plastic anisotropic ratio are analytically obtained from those of base metals based on the tensile tests. . The finite element formulation is developed for predicting strain distributions and weld line movements in the forming processes of laser welded blank. The welding zone(WZ) is modelled with the several, narrow finite elements whose material characteristics are based on the experimental results and the analytical equations. In order to show an application of the developed weld element the stamping process of auto-body door inner panel is simulated. FEM predictions are compared and showed good agreements with experimental observations.

  • PDF

Analysis of press formability of laser-welded blank(II) (레이저 용접 소재의 프레스 성형특성 해석(II))

  • 하동호;김영석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1997.03a
    • /
    • pp.55-58
    • /
    • 1997
  • In automotive industries, stamping of laser-welded blank gives many merits which brings about dimensional accuracy, strong body assembly and high productivity. However the welding of blanks with different thickness or/and different strength materials introduces many challenging formability problems for process development and tool design. In this paper, the deformation characteristics for deep drawing process of laser-welded blank with different thickness sheets are investigated by experiment and FEM simulation. And also the optimal location of weld line in laser-welded blank with different thickness sheets is calculated to compensate for the movement of weld line on deep drawing process. In addition, the effect of location of weld line is clarified using FEM simulation.

  • PDF

A Study on Fatigue Strength Characteristics of Weld Joint using Metal Type Flux Cored Wire (금속계 플럭스들이 용접이음부의 피로강도 특성에 관한 연구)

  • 강성원;신동진;김환식
    • Journal of Welding and Joining
    • /
    • v.12 no.4
    • /
    • pp.151-161
    • /
    • 1994
  • FCAW has wide application in ship fabrication, maintenance and field erection. It has many advantages over SMAW.SAW and GMAW process. In many applications, the FCAW provides highquality weld metal. This method can reduce weld defects especially porosity and spatter. But the fatigue characteristics of those deposited metal have been rarely investigated. The purpose of this study is to investigate the cyclic stress-strain behavior and fatigue tests by the constant strain control were carried out on the rounded smooth specimen with deposited metal using the metal type flux cored wire. As the results of this study for the deposited metal welded by the metal type flux cored wire, the hardening or softening characteristics under cyclic load were investigated and cyclic stress-strain curve, strain-fatigue life curve, stress-strain function and fatigue life relation which are useful to estimate the fatigue life under the stress concentration condition were obtained.

  • PDF

A Study on Friction Welding and AE Evaluation for Cold Die Steel and High Temperature Creep Properties (금형강의 마찰용접과 AE평가 및 고온 크리프 특성에 관한 연구)

  • 황성필;김일석;유인종;이연탁;오세규
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2001.05a
    • /
    • pp.282-288
    • /
    • 2001
  • This paper deals with determining the proper friction welding condition and analyzing various mechanical properties of friction welded joints of the bladepart heat resisting steel(STD11) for cold die punch to the shank part alloy steel(SCM440). And the in-process real-time weld quality evaluation technique by acoustic emission during friction welding of STD11 to SCM440 steels with higher confidence and reliability has been much required even though it might be the first trial approach for developing it. Also, the high temperature properties of STD11-SCM440 weld were considered in this paper.

  • PDF

Friction Welding Optimization of Elevated Temperature Materials for Pressure Vessels and Its Quality Evaluation by AE (압력용기용 고온재료의 마찰용접 최적화 및 AE에 의한 실시간 품질평가( I ))

  • 김헌경;공유식;이연탁;유인종;오세규
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2001.05a
    • /
    • pp.301-306
    • /
    • 2001
  • In this paper, friction welding optimization for 1Cr0.5Mo to STS304 and AE applications for the weld quality evaluation were investigated The important results of this study are as follows : 1. The techiques for dissimilar friction welding optimization if the elevated temperature materials 1Cr0.5Mo and STS304 and its real-time weld quality evaluation by AE were developed, considering on both strength and toughness. 2. Quantitative relationship was identified among welding condition, weld quality and cumulative AE counts.

  • PDF