• Title/Summary/Keyword: waste MDF

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Manufacture of Medium Density Fiberboard from Exploded MDF Waste (폐 MDF 폭쇄 섬유로부터의 MDF제조)

  • Lee Hwa-Hyoung;Seo In-Su;Cho Youn-Min;Park Han-Sang
    • Journal of the Korea Furniture Society
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    • v.16 no.1
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    • pp.9-16
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    • 2005
  • This study was carried out to displace traditional virgin wood fiber by exploded MDF-waste fiber for the manufacture of medium density fiberboard. MDF waste was exploded in condition of $215^{\circ}C,20$ minutes. The higher the mixing ratio of exploded MDF-waste fiber, the lower the MOR and IB of MDF. There was no difference of formaldehyde emission by desiccator method between virgin wood fiber and exploded MDF-waste fiber. Adding $25^{\circ}C$ of exploded MDF-waste fiber met the KS of MDF 15 type.

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Manufacture of high density Fiberboard from disintergrated and beaten MDF Waste (폐MDF의 해리와 고해처리를 통한 고밀도 Fiber Board제조)

  • Lee, Hwa-Hyoung;Seo, In-Su;Cho, Youn-Min;Park, Han-Sang
    • Journal of the Korea Furniture Society
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    • v.17 no.1
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    • pp.63-71
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    • 2006
  • This study was carried out to resplace traditional virgin wood fiber by recycled MDF-waste fiber for the manufacture of high density fiberboard. For the recycling, MDF waste was disintegrated for 10 minutes and beaten for 15 minutes. There was no difference in formaldehyde emission by desiccator method between virgin wood fiber and disintergrated and beaten MDF-waste fiber. Fiberboard which was maded from 100% of disintergrated and beaten MDF-waste fiber showed similar physical and mechanical properties to those of virgin fiber. The yield of recycled fiber from MDF waste was 85%.

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Formaldehyde Release from Medium Density Fiberboard in Simulated Landfills for Recycling

  • Lee, Min;Prewitt, Lynn;Mun, Sung Phil
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.5
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    • pp.597-604
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    • 2014
  • Laboratory-scale landfills (simulated landfills) were designed to determine the formaldehyde released into air and leachate from medium density fiberboard (MDF). Simulated landfills were constructed using cylindrical plastic containers containing alternating layers of soil and MDF for a total of five layers. The highest concentration of formaldehyde was found in the air and leachate from the MDF only treatment compared to treatments containing MDF and soil. At the end of the study (28 days), formaldehyde concentrations in air and leachate from treatments containing MDF and soil decreased by 70 percent and 99 percent, respectively, while the treatment containing MDF only still released formaldehyde into the air and leachate. Therefore, waste MDF after storing 4 weeks in water may be recycled as compost or mulch based on formaldehyde leaching. Also, these data indicate soil restricts formaldehyde release into air and leachate and provides new information about the fate of wood-based composite waste containing UF resin disposed in landfills.

Manufacturing Characteristics of Boards Recycling Waste Wood Particle (폐목재파티클을 이용한 재생보드의 제조특성)

  • Kim, Wae-Jung;Suh, Jin-Suk;Han, Tae-Hyung;Park, Jong-Young
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.1
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    • pp.120-127
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    • 2006
  • The hammer-milled characteristics of waste wood materials such as lumber, plywood, particleboard(PB), MDF and railroad tic were investigated in this study. The physical and mechanical properties of recycled boards according to types of recycled particle and the mixing ratios were also studied. The hammer-milled, waste wood materials had the dimensional distributions suitable for the core layer panicle. Bending strengths of recycled boards (one layer) were shown in order of plywood, PB(laboratory-fabricated with particles used in the PB factory), lumber, tego film-overlaid plywood, MDF, waste railroad tie, PB(factory-made) and LPL-overlaid PB. Cured resin and creosote containing waste wood contributed to dimensional stability of reconstituted boards. Considering the mixing effects between lumber and plywood with recycled PB particle, lumber particle was contributive to bending strength, MOE and internal bond(IB) strength, whereas plywood particle was contributive to dimensional stability. The bending and IB strength of 3 layer boards composing only recycled waste wood particles in core layer of board were in order of lumber, plywood, PB and MDF. On the other hand, the thickness swelling was in order of PB, lumber, plywood and MDF. Bending strength of the 3 layer boards mixed with recycled PB-particle in the core layer had a decreasing tendency, as the mixing ratios of recycled PB-particles increased. The dimensional stability of 3 layer recycled board was improved as the mixing ratio of recycled PB-particle increased same as in one layer. Formaldehyde emission of boards fabricated with recycled PB-particles in the core layer of the PB was in the range of E2 grade (below 5.0mg/l).

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Manufacturing Regenerated Woody Dyed Fiber from Waste MDF Using Natural Dyes

  • JU, Seon-Gyeong;ROH, JeongKwan
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.2
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    • pp.154-165
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    • 2020
  • To assign the functionality of the regenerated fiber from waste MDF(wMDF) made of pitch pine, we examined the dyeing characteristics of natural dyes, sappan wood as a polychromatic natural red series, monochromatic gardenia as a yellow series, and indigo blue series. For nonemordanting dye, the colors of regenerated fiber dyed by sappan wood and gardenia were reddish yellow (YR) and yellow (Y) series, respectively, and dyeing conditions were appropriate a 30 ~ 50 g/L of dyeing materials at 60 ℃ for 60minutes of dyeing time. We obtained regenerated woody dyed fibers (Re-WDF), YR to the red (R) series by premordanting with Al and Cu mordant for sappan wood and the purplish red (RP) series by Fe premordanting. In the case of gardenia, only Y series colors were developed in nonemordanting dye or all three mordants. Indigo dye produced Re-WDF with greenish yellow (GY) tone at 1%, green (G) tone at 3%, and blue (B) tone at 5% concentration or more. Re-WDF with indigo showed the best light fastness followed by sappan wood and gardenia. In particular, the light fastness of Re-WDF with gardenia was very poor. The light fastness was somewhat improved by premordanting(Fe>Cu>Al) both sappan wood and gardenia dyes.

Environmental Assessments of Leachate from Medium Density Fiberboard in a Simulated Landfill

  • Lee, Min;Prewitt, Lynn;Mun, Sung Phil
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.5
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    • pp.548-557
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    • 2015
  • This study investigated environmental assessments of leachate containing formaldehyde from medium density fiberboard (MDF) disposed in laboratory-scale simulated landfills. Environmental impact assessment of leachate was conducted by measuring formaldehyde, toxicity, biochemical oxygen demand (BOD), chemical oxygen demand (COD), bacterial enumeration, and pH. Amount of formaldehyde in leachate from MDF in soil decreased to the level of soil only treatment by 28 days, and toxicity decreased as the amount of formaldehyde decreased. BOD and COD levels in leachate from the treatments containing MDF exceeded permissible discharge levels of BOD or COD throughout the experimental period. The pH levels of all treatment were within permissible discharge range except on day 0. Fewer bacteria were observed in leachate from MDF in soil treatment than other treatments (MDF only, cured UF resin in soil, and soil only). Consequently, the leachate from disposal of MDF in soil detrimentally affect on environment. However, soil buffered formaldehyde leaching and pH on leachate in this study. Waste MDF may be required the pre-water soaking treatment for leaching formaldehyde to reclaim on land.

Manufacture of Dyed Recycling Wood Fiber Using Waste MDF (폐MDF를 이용한 염색재생섬유 제조)

  • Ju, Seong-Gyeong;Roh, JeongKwan
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.3
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    • pp.297-307
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    • 2017
  • This research was performed to use recycling wood fiber from waste MDF as raw materials for manufacturing of interior decorative accessories. Virgin fiber of Pinus rigida for manufacturing MDF and recycling fiber from manufactured MDF with virgin fiber were dyed by using reactive dyes (Bis-monochlorotriazine and Vinyl sulfone type), vat dyes (Anthraquinone type), direct dyes (Diazo type) such as red, yellow and blue, and natural dyes using gardenia or sappan wood, and they were examined to evaluate their dyeing properties and sunlight fastness. The hue of virgin fiber and recycling fiber were 4.2YR, and 4.4YR, respectively, which showed red-yellowish color. The recycling fiber looked a little darker than the virgin fiber, where $L^*$ values of the recycling fiber showed a little lower. Reactive, vat and direct dyes dyed well both the virgin and recycling fibers. The recycling fiber showed a little higher values of colour yield and a little lower in $L^*$, but it seemed that there was no significant difference. The Hue values of the recycling fiber and the virgin fiber dyed with sappan wood were 4.4YR and 4.0YR, showing no difference between/after dyeing. However the Hue values of the recycling fiber and the virgin fiber dyed with gardenia were 7.4YR and 6.9YR, respectively. Those values were much higher than the values of the fibers dyed with other chemical dyes. But the fibers dyed with gardenia showed poor sunlight fastness.

Effect of Carbonized Wastewoods on Purification of Wastewater (목질폐잔재 탄화물의 수질정화 효과)

  • Lee, Dong-Wook;Kim, Byung-Ro
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.1
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    • pp.34-39
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    • 2002
  • This study examined the effect of carbonized wastewoods on purification of waste water. The purification ability of charcoals(lump-shaped, approximately 3×3×3 cm) maded by wood-based material for waste water from a kitchen and septic tank was superior to those of thinned wood. For lump-shaped charcoal, gaps between particles in particleboard, and gaps between fibers in MDF were much more effective than micropore in purification of waste water. After purification test, color of waste water from wood-based material charcoals were much more lighter than thinned wood charcoals. In addition, odors of waste water from both charcoals tended to be decreased.

Drying Characteristics of Municipal Wood Waste (도시 폐기물 폐목재의 건조 특성)

  • Choi, Jeong-Hoo;Kim, Min Ha;Jo, Mi Young;Park, Ki Hoon;Jang, Eunjin;Lee, Jong-Min
    • Korean Chemical Engineering Research
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    • v.48 no.3
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    • pp.409-412
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    • 2010
  • This study investigated and discussed the drying characteristics of municipal wood wastes (wood, particle board, medium density fiber-board(MDF)) in the $N_2$ environment with an isothermal thermogravimetric analyzer. The drying rate could be expressed by a first order reaction model on remaining fraction of moisture. The activation energy ranged from 12.72 kJ/g mol to 18.31 kJ/g mol and the frequency factor from 0.2155 1/s to 1.249 1/s.

Manufacture and Performance Evaluation of Medium-density Fiberboard Made with Coffee Bean Residue-Wood Fiber (커피박과 목섬유를 이용한 중밀도섬유판의 제조 및 성능 평가)

  • Yang, In;Lee, Kwang-Hyung;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.4
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    • pp.293-301
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    • 2013
  • This study discusses the feasibility of coffee bean residue as a raw material of medium-density fiberboard (MDF). In this relation, the effect of coffee bean residue known as an absorbent material on the physical and mechanical properties of MDF manufactured at its different addition level. Coffee bean residue which is a by-product of coffee mill and large amount of waste left over after processing for instant coffee was added at the level of 3, 6, and 9% on dry basis and urea formaldehyde resin was used as the adhesive. The MDF made with mixture of wood fiber and coffee bean residue was tested for physical and mechanical properties as well as formaldehyde emission. The bending strength and internal bonding strength of the MDF made with mixture of wood fiber-coffee bean residue were higher than that of the KS standard in randomized mat structure type, but not in layered mat structure type. Also, the physical properties of MDF made with mixture of wood fiber-coffee bean residue showed a considerable improvement in thickness swelling over the commercial MDF. More importantly, the formaldehyde emission rate of MDF made with mixture of wood fiber-coffee bean residue met the KS standard and was close to that of commercial MDF. These results showed the feasibility of coffee bean residue as a raw material for the production of environmentally-friendly MDF. Additional works on adhesive-coffee bean compatibility, improvement of moisture absorption effect and reduction the formaldehyde emission rate by carbonization of coffee bean residue may be required.